HELLA 5DS 010 668-701 Lighting Control Unit User Manual

1. Introducció i finalview

This manual provides essential information for the safe and effective installation, operation, and maintenance of your HELLA 5DS 010 668-701 Lighting Control Unit. This unit is designed to manage LED daytime running lights (DRL) and position lights in 12V or 24V vehicle electrical systems.

The control unit ensures that the special signaling pattern of daytime running lights is more recognizable in traffic than standard low beam headlights, thereby reducing accident risk. It features an extremely flat installation depth for its modules and automatically activates when the ignition is switched on. The robust metal housing protects the lighting electronics from external influences and aids in heat dissipation. This product is ECE compliant.

2. Informació de seguretat

• Desconnecteu sempre la bateria del vehicle abans de realitzar qualsevol treball elèctric per evitar curtcircuits i descàrregues elèctriques.
• Installation should be performed by qualified personnel or a professional automotive technician.
• Ensure all connections are secure and properly insulated to prevent moisture ingress and corrosion.
• Do not modify the control unit or its wiring. Unauthorized modifications can lead to malfunction, damage, or fire.
• Mount the control unit in a location protected from extreme heat, moisture, and mechanical damage.
• Verify that the vehicle's electrical system voltage (12V or 24V) matches the unit's specifications before installation.

3. Contingut del paquet

The package contains the HELLA Lighting Control Unit and its associated wiring harness, as depicted in the product images.

Image 1: HELLA 5DS 010 668-701 Lighting Control Unit with its integrated wiring harness and connectors. The unit is black with white labels showing model information and ECE markings.

4. Configuració i instal·lació

Es recomana molt la instal·lació professional per a aquest producte.

1. Preparació: Assegureu-vos que el vehicle estigui apagat i desconnecteu el terminal negatiu de la bateria.
2. Muntatge de la unitat de control: Select a suitable, dry, and secure location within the engine bay or vehicle interior, away from excessive heat or moving parts. The unit has mounting tabs for secure attachment.
3. Connexions de cablejat:
   • Identify the power supply (12V or 24V, depending on your vehicle), ground, ignition signal, and the input/output wires for the LED daytime running lights and position lights.
   • Connect the control unit's power input to a fused constant power source (e.g., battery positive).
   • Connect the control unit's ground wire to a suitable chassis ground point.
   • Connect the ignition signal wire to a source that provides power only when the ignition is on.
   • Connect the output wires from the control unit to your LED daytime running lights and position lights. The unit has 2 connections for this purpose.
   • Refer to the specific wiring diagram provided with your LED lights and vehicle service manual for precise connection points.
4. Cablejat segur: Route all wiring safely, away from hot or sharp components, and secure with cable ties. Ensure all connections are tight and protected from environmental elements.
5. Prova: Reconnect the vehicle battery. Turn on the ignition and verify the correct operation of the daytime running lights and position lights according to the unit's functionality.
6. Comprovació final: Ensure the installation complies with local regulations and ECE standards for automotive lighting.

Imatge 2: Part superior view of the HELLA control unit, displaying product labels and ECE certification marks. This view helps identify the unit during installation.

Imatge 3: Lateral view of the HELLA control unit, highlighting the mounting tabs for secure attachment within the vehicle.

5. Instruccions de funcionament

The HELLA 5DS 010 668-701 Lighting Control Unit operates automatically:

• When the vehicle's ignition is switched on, the control unit will automatically activate the connected LED daytime running lights.
• Depending on the wiring configuration and the specific LED lights used, the unit may also manage the position light function, allowing for seamless switching between DRL and position light modes as required by vehicle operation or external light conditions.

6. Manteniment

The HELLA Lighting Control Unit is designed for durability and requires minimal maintenance.

• Inspecció periòdica: Periodically check the unit and its wiring for any signs of damage, corrosion, or loose connections.
• Neteja: If necessary, gently wipe the exterior of the unit with a clean, dry cloth. Do not use harsh chemicals or abrasive cleaners.
• Protecció del medi ambient: Ensure the unit remains protected from direct water exposure and extreme temperatures, although its metal housing provides robust protection.

7. Solució De Problemes

If you encounter issues not listed here or if the problem persists after attempting the solutions, please contact HELLA customer support or a qualified technician.

8. Especificacions

9. Garantia i Suport

This HELLA Lighting Control Unit comes with a Garantia del fabricant de 2 anys des de la data de compra, cobrint defectes de materials i fabricació en condicions d'ús normal.

For warranty claims, technical assistance, or further inquiries, please contact your HELLA authorized dealer or visit the official HELLA website for customer support information. Please have your product model number (5DS 010 668-701) and proof of purchase available when contacting support.