MAC Ignition Tune-Up Kit Instruction Manual

1. Introducció

This manual provides essential information for the proper installation and maintenance of your MAC Ignition Tune-Up Kit. This kit is designed to meet or exceed original equipment (OE) specifications, ensuring reliable performance and durability. Please read all instructions carefully before beginning installation.

2. Components del producte

The MAC Ignition Tune-Up Kit includes the following components:

• 1x Part# P4670 Oil Filter
• 1x Part# Pa4372 Air Filter
• 1x Part# Pcv395 Pcv348 1901-03828 V165 PCV Valve
• 1x Part# 4202 2504-04057 Distributor Cap
• 1x Part# 3202 2503-04063 Distributor Rotor
• 1x Part# 9404 2500-79843 Pro Spark Ignition Spark Plug Wire Set
• 8x Part# AP5224 Sp1018 Platinum Spark Plugs

Figura 1: Mésview of the MAC Ignition Tune-Up Kit components.

3. Compatibilitat del vehicle

This kit is compatible with the following vehicle models and engine configurations:

• Dodge Dakota: 5.2L & 5.9L V8 engines, model years 1997, 1998, 1999, 2000, 2001, 2002. (Not compatible with 4.7L engines)
• Dodge Ram Pick Up: 1500, 2500, 3500 series with 5.2L & 5.9L V8 engines, model years 1997, 1998, 1999, 2000, 2001.
• Dodge Durango: 5.2L & 5.9L V8 engines, model years 1998, 1999, 2000, 2001, 2002, 2003. (Not compatible with 4.7L engines)

4. Informació de seguretat

Always prioritize safety when working on your vehicle. It is recommended to consult your vehicle's official service manual for specific procedures and torque specifications. If you lack the necessary skills or tools, seek assistance from a qualified mechanic.

• Ensure the engine is cool before starting any work.
• Disconnect the negative battery terminal to prevent accidental electrical discharge.
• Utilitzeu l'equip de protecció individual adequat, incloent-hi ulleres i guants de seguretat.
• Keep all ignition components clean and free from oil, grease, or dirt.

5. Instal·lació

Follow these general steps for installing the ignition tune-up kit components. Refer to your vehicle's service manual for precise instructions.

5.1. Spark Plugs Installation

1. Carefully remove the existing spark plug wires and spark plugs. Note the order of the wires for correct reinstallation.
2. Inspect the new platinum spark plugs (Part# AP5224 Sp1018) for any damage.
3. Ensure the spark plug gap is set according to your vehicle's specifications.
4. Apply a small amount of anti-seize compound to the threads of the new spark plugs.
5. Thread the new spark plugs into the cylinder head by hand to prevent cross-threading.
6. Tighten the spark plugs to the manufacturer's recommended torque specifications using a torque wrench.

Figure 2: Platinum Spark Plugs (Part# AP5224 Sp1018).

5.2. Spark Plug Wires Installation

1. Replace spark plug wires one at a time to maintain the correct firing order.
2. Connect the new Pro Spark Ignition Spark Plug Wires (Part# 9404 2500-79843) firmly to the spark plugs and the distributor cap. Ensure a secure click for proper connection.
3. Route the new wires away from hot engine components and moving parts using appropriate wire separators or clips.

Figure 3: Pro Spark Ignition Spark Plug Wire Set.

5.3. Distributor Cap and Rotor Installation

1. Remove the old distributor cap and rotor (Part# 4202 2504-04057 and Part# 3202 2503-04063). Note the orientation of the cap and rotor for correct installation.
2. Install the new distributor rotor onto the distributor shaft, ensuring it seats properly.
3. Place the new distributor cap onto the distributor, aligning any locating tabs or notches. Secure the cap with its retaining clips or screws.

Figure 4: Distributor Cap and Rotor.

5.4. Oil Filter, Air Filter, and PCV Valve Installation

1. Replace the old oil filter with the new Part# P4670 Oil Filter. Ensure the new filter is properly lubricated and tightened according to manufacturer specifications.
2. Install the new Part# Pa4372 Air Filter into the air filter housing.
3. Replace the old PCV valve with the new Part# Pcv395 Pcv348 1901-03828 V165 PCV Valve.

6. Manteniment

Regular maintenance of your ignition system components is crucial for optimal engine performance and longevity. Follow your vehicle manufacturer's recommended service intervals for inspection and replacement of spark plugs, wires, and distributor components.

• Periodically inspect spark plug wires for cracks, fraying, or signs of burning.
• Check the distributor cap and rotor for wear, corrosion, or carbon tracking.
• Ensure all connections are secure and free from moisture or contaminants.

7. Solució De Problemes

If you experience issues after installation, consider the following common troubleshooting steps:

• Fallada d'encesa del motor o ralentí irregular: Check spark plug wire connections, ensure correct firing order, and verify spark plug gaps.
• Mal rendiment del motor: Inspect all new components for proper installation and check for any loose connections.
• Sense condició d'inici: Confirm all electrical connections are secure, especially to the distributor and coil.

8. Especificacions

The components in this kit are manufactured to high standards for durability and performance:

• Spark Plug Wires: Feature outstanding durability and consistent performance, designed to meet or exceed OE specifications.
• Fabricació: Produced by ISO Certified factories.
• Control de qualitat: Thoroughly inspected for high-quality parts and workmanship.
• Instal·lació: Direct replacement for trouble-free installation.

9. Garantia i Suport

The warranty for your item is stated on the product listing. For any questions or further assistance, please contact the seller directly.

Figura 5: Example of spark plug wires, illustrating product quality.