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This image displays multiple Generic CCMT060208 UE6020 carbide inserts, which are small, square-shaped cutting tools, typically used in CNC machining for internal turning operations. The inserts are shown both individually and housed within an orange plastic storage case, indicating they are packaged for protection and organization. The inserts themselves have a metallic, golden finish, and a central hole for mounting.
The CCMT060208 UE6020 carbide insert is designed for internal turning applications in metalworking. These inserts are characterized by their high strength, high performance, and high wear resistance, contributing to a long service life. They feature a CVD coating and a hardness rating of 95, making them suitable for demanding machining tasks. Each package contains multiple pieces, as per selection.
- Angle: CCMT060208 UE6020
- Recobriment: CVD
- Duresa: 95
- Ús: Internal Turning Tool
Configuració
Proper setup of the carbide insert is crucial for optimal performance and safety. Follow these steps for installation:
- Prepare the Tool Holder: Ensure the turning tool holder is clean and free from any chips, debris, or residue from previous operations. A clean seating surface is essential for stable insert mounting.
- Posicioneu la inserció: Carefully place the CCMT060208 UE6020 carbide insert into the designated pocket on the tool holder. Ensure it sits flush and correctly aligned.
- Secure the Insert: Use the appropriate screw or clamping mechanism provided with your tool holder to secure the insert. Tighten the screw firmly but avoid overtightening, which can damage the insert or the screw.
- Verifica l'estabilitat: Before beginning any machining operation, visually inspect and gently test the insert to ensure it is securely seated and stable. Any movement can lead to poor cutting performance or tool failure.
Instruccions de funcionament
To achieve the best results and extend the life of your carbide inserts, adhere to the following operating guidelines:
- Select Correct Cutting Parameters: Adjust cutting speed, feed rate, and depth of cut according to the workpiece material, machine rigidity, and desired surface finish. Refer to standard machining handbooks or material data sheets for recommended parameters.
- Ensure Proper Coolant Application: Apply coolant effectively to the cutting zone. This helps manage heat, lubricate the cut, and aid in chip evacuation, which is critical for insert longevity and workpiece quality.
- Monitor the Cutting Process: Continuously observe the cutting operation for any signs of excessive vibration, unusual noise, excessive heat generation, or poor chip formation. These can indicate incorrect parameters or insert wear.
- Replace Worn Inserts: Replace the carbide insert promptly when signs of wear, chipping, or damage are observed. Continuing to use a worn insert can lead to poor surface finish, increased cutting forces, and potential damage to the workpiece or machine.
Manteniment
Proper maintenance ensures the longevity and performance of your carbide inserts:
- Neteja: After each use, clean the inserts to remove any accumulated chips, coolant residue, or other contaminants. A soft brush and appropriate cleaning solution can be used.
- Emmagatzematge: Store unused and used inserts in their original protective packaging or a dedicated storage container. This prevents accidental damage, chipping, or corrosion. Keep them in a dry environment.
- Inspecció: Before each use, visually inspect the insert for any signs of wear, cracks, chips, or other damage. Do not use damaged inserts as they can compromise safety and machining quality.
Resolució de problemes
This section addresses common issues encountered during internal turning operations with carbide inserts:
| Problema | Causa possible | Solució |
|---|---|---|
| Poor Surface Finish | Worn insert, incorrect cutting parameters (feed rate too high, speed too low), vibration, insufficient coolant. | Replace insert, adjust feed rate and speed, check tool holder rigidity, ensure adequate coolant flow. |
| Rapid Insert Wear | Excessive cutting speed, insufficient coolant, incorrect grade for material, excessive depth of cut. | Reduce cutting speed, increase coolant flow, verify insert grade suitability, reduce depth of cut. |
| Tool Breakage/Chipping | Impact, excessive feed rate, unstable setup, workpiece hardness variations, chip re-cutting. | Reduce feed rate, ensure secure insert mounting, check workpiece clamping, optimize chip evacuation. |
| Vibració excessiva | Long tool overhang, loose insert, incorrect cutting parameters, machine instability. | Minimize tool overhang, ensure insert is tightly secured, adjust cutting parameters, check machine condition. |
Especificacions
Detailed specifications for the CCMT060208 UE6020 Carbide Insert:
| Especificació | Detall |
|---|---|
| Mida | CCMT060208 UE6020 |
| Color | Multicolor |
| Quantitat de paquet d'articles | 1 (per unit purchased, quantity may vary by selection) |
| ASIN | B09Z8MZ5TW |
| Data de primera disponibilitat | 3 de maig de 2022 |
Informació de la garantia
Specific warranty details for this product are not provided in the available information. For warranty inquiries, please refer to your purchase documentation or contact the seller directly. Standard return policies typically allow for returns within 30 days of purchase for refund or replacement.
Suport
For technical assistance, product inquiries, or support, please contact the seller or manufacturer through the platform where the product was purchased. Ensure you have your order details and product model number (CCMT060208 UE6020) available for faster service.