ChongXiao 1000W 1200W 1500W brushless controller with thumb display

ChongXiao Brushless Square Wave Controller with LCD Display User Manual

Brand: ChongXiao | Model: 1000W 1200W 1500W Brushless Controller with Thumb Display

Introducció

The ChongXiao Brushless Square Wave Controller with LCD Display is an electronic device designed for electric scooters and electric bicycles. It provides control over speed and direction, and its integrated display instrument allows users to monitor the operating status of their vehicle. This brushless design ensures smoother operation, enhanced stability, and a longer lifespan. The controller incorporates advanced technology for reliable performance and durability, contributing to the safety and stability of your electric vehicle.

Què hi ha a la caixa

  • Controlador sense escombretes
  • LCD Display (Thumb Display)

Especificacions

MarcaChongXiao
Nom del model1000W 1200W 1500W brushless controller with thumb display
Volum nominaltage Rang36 V, 48 V, 60 V
Potència màxima de sortida1000 W, 1200 W, 1500 W
Corrent màxima34A, 36A, 40A
Tipus d'elementControlador sense escombretes
Usos recomanatsRepair/Replacement, Upgrade
Estil de freThumb Brake and Regenerative
MaterialAlumini (Marc)

Instruccions de configuració

Careful installation is crucial for the proper function and safety of your electric bike or scooter. Ensure the vehicle is powered off before beginning any installation steps.

Controlador acabatview

ChongXiao Brushless Square Wave Controller, red casing

Image: The red casing of the ChongXiao Brushless Square Wave Controller.

The controller features a robust red aluminum casing designed for heat dissipation and protection. Ensure it is mounted in a location that allows for adequate airflow and is protected from direct water exposure.

Dimensions

Dimensions of the ChongXiao Brushless Square Wave Controller

Image: Diagram showing the dimensions of the controller: 212mm length, 88mm width, 48mm height.

Before installation, verify that the controller's dimensions (approximately 212mm x 88mm x 48mm) fit within the available space on your electric bike or scooter.

Connexions de cablejat

Wiring diagram for the ChongXiao Brushless Square Wave Controller

Image: Detailed wiring diagram for the controller, labeling each connector.

Refer to the wiring diagram above for correct connections. Each numbered connection corresponds to a specific function:

  1. High-level Brake: Connect to the high-level brake signal.
  2. Brake Light Power: Connect to the brake light power supply.
  3. Throttle Handle: Connect to the throttle input.
  4. Marxa inversa: Connect for reverse function (if applicable).
  5. Low Brake: Connect to the low-level brake signal.
  6. Hall (5 wires): Connect to the motor's Hall sensor wires.
  7. Linear Brake (Thumb Brake): Connect to the thumb brake lever.
  8. PAS (Pedal Assist System): Connect to the PAS sensor.
  9. Head Light/Tail Light Power: Connect for vehicle lighting.
  10. Regenerative Brake: Connect for regenerative braking function.
  11. Intelligent Recognition (Self-learning): Used for initial motor pairing.
  12. LCD: Connect to the LCD display unit.
  13. Encendre: Connect to the ignition switch.
  14. XT60 Battery: Connect to the main battery power supply (XT60 connector).
  15. Phase Line: Connect to the motor's phase wires.

Thumb Display Installation

ChongXiao Thumb Display unit

Image: The thumb display unit with its mounting bracket and cable.

Mount the thumb display securely on your handlebar using the provided bracket. Ensure it is within easy reach for operation and visibility. Connect the display cable to the 'LCD' port on the controller.

Self-Learning Function

After all connections are made, use the 'Intelligent Recognition' (self-learning) wires to pair the controller with your motor. Typically, you connect these two wires, power on the system, and the motor will spin. If it spins in the wrong direction, disconnect, reconnect, and power on again. Once the motor spins correctly, disconnect the self-learning wires. This process helps the controller learn the motor's phase and Hall sensor configuration.

Instruccions de funcionament

Once installed and powered on, the LCD display will show key operating parameters.

Encès/Apagat

Press and hold the power button on the LCD display to turn the system on or off. Ensure all connections are secure before powering on.

Funcions de visualització

The LCD display typically shows:

  • Velocitat actual
  • Indicador de nivell de bateria
  • Nivell d'assistència (PAS)
  • Trip Distance / Odometer
  • Error Codes (if any)

Use the buttons on the display to cycle through different information screens or adjust settings like assistance level.

Throttle and Braking

The thumb throttle controls motor power. Apply the throttle gradually for smooth acceleration. The brake levers (including regenerative brake if connected) will cut motor power and activate braking functions.

Manteniment

Regular maintenance helps ensure the longevity and optimal performance of your controller and display.

  • Mantenir net: Wipe the controller and display with a dry or slightly damp tela. Eviteu utilitzar productes químics aggressivs o aigua excessiva.
  • Comproveu les connexions: Periodically inspect all wiring connections to ensure they are secure and free from corrosion or damage. Loose connections can lead to intermittent operation or system failure.
  • Eviteu l'exposició a l'aigua: While the controller may have some water resistance, it is not fully waterproof. Avoid submerging the unit or exposing it to heavy rain for extended periods.
  • Temperatura: Operate and store the unit within recommended temperature ranges to prevent damage to electronic components.

Resolució de problemes

Si teniu problemes, consulteu els passos habituals següents per a la resolució de problemes:

  • No Power to Display/Controller:
    • Check battery connection (XT60).
    • Ensure the ignition wire (if used) is properly connected and switched on.
    • Verify the main power cable from the battery to the controller is intact.
  • El motor no respon:
    • Check motor phase wires and Hall sensor wires for secure connection.
    • Ensure the throttle handle is connected correctly.
    • Perform the self-learning function again if the motor was recently installed or reconnected.
    • Check for any error codes on the LCD display.
  • Incorrect Speed/Power Output:
    • Comproveu el volum de la bateriatage matches the controller's supported range (36V/48V/60V).
    • Ensure the display settings (e.g., wheel size, speed limit) are correctly configured.
  • Display Not Working Correctly:
    • Check the connection between the LCD display and the controller.
    • Ensure the display itself is not damaged.

Si aquests passos no resolen el problema, poseu-vos en contacte amb l'atenció al client.

Informació de la garantia

This product comes with a Limited Warranty. Specific details regarding the terms and conditions of this warranty are not provided in the product information. Please retain your proof of purchase for any warranty claims.

Atenció al client

For further assistance, technical support, or warranty inquiries, please contact the seller or manufacturer directly through the platform where the product was purchased. Provide your product model number and purchase details when contacting support.

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