BAFANG M215 Series BBS01B

Bafang M215 Series Electric Bike Conversion Kit User Manual

Model: M215 Series BBS01B 250W 48V Mid Drive Motor Kit

1. Producte acabatview

The Bafang M215 Series electric bike conversion kit is designed to transform standard bicycles and tricycles into convenient eRoad, eMTB, eTour, and eCity bikes. This kit features a powerful and efficient mid-drive motor, offering a seamless and enjoyable electric cycling experience. Bafang products are known for their high quality, flexibility, and reliability.

Bafang M215 Series Mid Drive Motor with specifications

Image: Bafang M215 Series Mid Drive Motor highlighting key specifications.

2. Informació de seguretat

Please read and understand all safety warnings and instructions before installing and operating your Bafang electric bike conversion kit. Failure to follow these instructions may result in serious injury or property damage.

  • Always wear a helmet and appropriate safety gear when riding your e-bike.
  • Ensure all connections are secure and waterproof before riding, especially in wet conditions.
  • Do not modify the motor or battery system. Unauthorized modifications can lead to malfunction, fire, or injury.
  • Keep the battery away from heat sources, direct sunlight, and flammable materials.
  • Do not immerse the battery or motor in water.
  • Use only the charger provided with the kit.
  • Regularly inspect your e-bike for any signs of wear, damage, or loose components.
  • Be aware of your surroundings and ride responsibly, adhering to all local traffic laws and regulations.

3. Contingut del paquet

Your Bafang M215 Series Electric Bike Conversion Kit typically includes the following components:

  • 1 x 48V 250W Mid Drive Motor (with integrated controller)
  • 1 Pair x Brake Levers or Brake Sensors (depending on selection)
  • 1 Pair x Cranks
  • 1 Pair x Chainwheel (Default 44T; 36T/46T/48T/52T options available)
  • 1 Set x Thumb Throttle
  • 1 Set x Speed Sensor
  • 1 x Display (Optional, various models available)
  • 1 x 4-in-1 EB-BUS Cable
  • 1 x Set of Installation Accessories (including wrench and crank removal tool)
  • 1 x Battery (Optional, various capacities available)
  • 1 x Charger (Optional, US/EU/AU/UK options available)
Diagram of included components in the Bafang kit

Image: Visual representation of the kit components.

4. Especificacions

4.1 Especificacions del motor

Característica Especificació
Model de motorBBS01B
BAFANG ModelMM G340.250
Poder250W
Voltage48 V
Corrent del controlador48V12A
Eficiència> 80%
Max Torque80 Nm
Grau impermeableIPX5
Velocitat sense càrrega (RPM)83-87
Load Speed (RPM)78-83
Sensor PASSensor de velocitat
Ratio de reducció1:21.9
Net Motor WeightUns 3.8 kg
Motor Operation Temperature-20 °C ~ 45 °C

4.2 Battery Specifications (Optional)

Battery specification table

Image: Detailed specifications for various battery options.

Available battery types include Downtube Hailong 1-2, Downtube Hailong Max, and Downtube Yingwu, with capacities ranging from 13Ah to 20Ah (48V) and a 52V 19.2Ah option. All batteries feature a 30A BMS for comprehensive protection.

4.3 Display Specifications (Optional)

Display specification table

Image: Detailed specifications for various display models.

Various display models are available, including DZ40 Mini, P860ML, 500C, EKD01 Bluetooth, BAFANG DPC18, SW2-M58, and 800S. Features vary by model, including PAS levels, screen size, headlight indicators, applicable voltage, and USB charging capabilities.

4.4 Chainring Specifications

Chainring options table

Image: Table detailing chainring sizes, materials, weights, diameters, offsets, and recommended rear sprockets.

5. Configuració i instal·lació

5.1 Comprovació de compatibilitat

The BAFANG BBS01B mid-drive kit is compatible with bicycles featuring a bottom bracket length of 68-73mm and an internal diameter of 34-36mm (JIS standard). It is NOT recommended for bikes with carbon fiber frames or coaster brakes.

Diagram showing how to measure bottom bracket for compatibility

Image: Guide on measuring your bike's bottom bracket for compatibility.

For 73mm bottom brackets, extra gaskets and longer screws may be required. For 90-100mm or 110-120mm bottom brackets, specific gaskets are needed. Please ensure your bike's inner diameter is not less than 33.5mm.

5.2 Chainring Selection

When converting to an e-bike, the chainring size's impact on speed is less significant due to motor power. A larger chainring generally results in higher top speeds. Ensure the chosen chainring is compatible with your bike's existing gear system (typically ≤9 speed).

5.3 Esquema de cablejat

Follow the wiring diagram carefully to ensure proper connection of all components. The kit includes a 4-in-1 EB-BUS cable for simplified wiring.

Detailed wiring diagram for the Bafang kit

Image: Comprehensive wiring diagram for the Bafang mid-drive motor kit, showing connections for motor, battery, display, throttle, speed sensor, and brake system.

5.4 Brake System Options

The kit offers two brake system options: traditional brake levers or brake sensors. If your bike uses hydraulic brakes, you will need to use the brake sensors. If you prefer brake sensors, please contact the seller as brake levers are the default inclusion.

Comparison of brake lever and brake sensor options

Image: Visual comparison of Bafang Electric Bicycle Brake Levers and Electric Bicycle Brake Sensors.

6. Funcionament

6.1 Modes de conducció

Your Bafang e-bike conversion kit supports three primary riding modes:

  • Electric Bike (Thumb Throttle Mode): Provides power directly via the thumb throttle, allowing you to ride without pedaling.
  • Mode d'assistència al pedaleig (PAS): The motor provides assistance as you pedal, making cycling easier and extending your range. The level of assistance can be adjusted via the display.
  • Mode normal de bicicleta: The motor is disengaged, and the bike functions as a traditional bicycle, relying solely on pedal power.

6.2 Funcions de visualització

The optional display provides crucial riding data and allows you to control various settings. Bafang displays are designed for legibility and durability, being water and dirt resistant.

Various computer display options for Bafang kits

Imatge: Examples of different Bafang computer display options (EKD01, TOUCH T1, P860C, DPC18, etc.).

Common display features include speed, distance, battery level, PAS level, and error codes. Some models offer Bluetooth connectivity and USB charging ports.

7. Manteniment

7.1 Cura de la bateria

Proper battery care is essential for longevity and performance:

  • Charge the battery regularly, even when not in use, to maintain its health.
  • Eviteu descarregar completament la bateria amb freqüència.
  • Store the battery in a cool, dry place, away from extreme temperatures.
  • Use only the original Bafang charger.
  • The battery's BMS (Battery Management System) provides protection against overcharge, over-discharge, over-voltage, over-current, short circuit, and temperature fluctuations.
Battery with BMS features highlighted

Image: Diagram illustrating the smart 30A BMS and its protection features.

7.2 General Motor and Component Care

  • Keep the motor and other components clean from dirt and debris.
  • Comproveu regularment tots els cargols i connexions per assegurar-vos que estiguin ben ajustats.
  • Lubricate the chain and other moving parts as needed.
  • Inspect wiring for any signs of wear or damage.
  • If you notice any unusual noises or performance issues, consult a qualified technician.

8. Solució De Problemes

This section addresses common issues you might encounter with your Bafang e-bike kit. For more complex problems, please contact customer support.

  • No Power/Motor Not Engaging:
    • Check battery connection and ensure it's fully charged.
    • Verify all motor and display cables are securely connected according to the wiring diagram.
    • Ensure the display is turned on and showing no error codes.
  • Inconsistent Pedal Assist:
    • Check the speed sensor and magnet alignment. Ensure the magnet passes closely by the sensor.
    • Verify the PAS level setting on your display.
  • Brakes Not Cutting Power:
    • Ensure brake levers or sensors are correctly installed and connected.
    • Check for any obstructions preventing the brake sensor from activating.
  • La pantalla no s'encén:
    • Check battery charge and connection.
    • Inspect the display cable for damage.

9. Consells d'usuari

  • Comproveu la compatibilitat: Abans de la compraasing, carefully measure your bike's bottom bracket to ensure it falls within the 68-73mm length and 34-36mm internal diameter range. This is crucial for a smooth installation.
  • Consider Battery Capacity: Choose a battery capacity (e.g., 13Ah, 17.5Ah, 20Ah) that matches your expected range and usage. Higher Ah ratings provide longer range.
  • Instal·lació professional: While a manual is provided, if you are unsure about any step of the installation process, consider seeking assistance from a professional bike mechanic or e-bike specialist.

10. Garantia i assistència

Bafang provides the following warranty coverage for your electric bike conversion kit:

  • Electric Bike (Complete): 2 Years quality warranty, excluding physical damage and incorrect operation.
  • Motor Series & Battery: 12 months quality warranty, excluding physical damage and incorrect operation.
  • Accessoris: 30 days quality warranty, excluding physical damage and incorrect operation.

For any support inquiries, technical assistance, or warranty claims, please contact the seller or authorized Bafang service center. Provide your product model and purchase details for faster service.

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