Denso Connector

Denso Auto Waterproof Wire Connector Instruction Manual

Model: Connector Series

1. Introducció i finalview

This manual provides detailed instructions for the installation, operation, and maintenance of your Denso Auto Waterproof Wire Connectors. These connectors are designed for reliable electrical connections in automotive, truck, and other sealed applications, offering protection against water and dust ingress. They are available in various pin configurations from 1-pin to 16-pin to suit diverse wiring needs.

Assortment of Denso waterproof wire connectors in various pin configurations (1P, 2P, 3P, 4P, 6P, 8P, 10P, 12P, 16P) along with terminals and rubber seals.
Figura 1: Mésview of Denso Auto Waterproof Wire Connectors and components.

2. Especificacions

AtributValor
Número de modelSèrie de connectors
Voltage Classificació415 V
CertificacióCE
OrigenXina continental
Pes del paquet0.01 kg
Dimensions del paquet (L x W x H)10 cm x 10 cm x 10 cm

Dimensional Specifications by Pin Configuration

Diagram showing male and female connector dimensions (L, W, H in mm) for 1P, 2P, 3P, 4P, 6P, 8P, 10P, 12P, and 16P types.
Figure 2: Detailed dimensions for male and female connectors across various pin counts.
Tipus de pinMale (L/mm, W/mm, H/mm)Female (L/mm, W/mm, H/mm)
1P (DJ7011Y-1.8)32.513.412.827.321.715.6
2P (DJ70216Y-1.8)32.718.314.127.720.522.8
3P (DJ70316Y-1.8)32.923.513.427.425.522.5
4P (DJ70416Y-1.8)35.418.320.427.320.429.6
6P (DJ70616Y-1.8)35.82320.2282530.3
8P (DJ70816Y-1.8)36.42826.627.330.633
10P (DJ71016Y-1.8)3632.22627.435.532.6
12P (DJ71216Y-1.8)35.837.422.627.440.532.8
16P (DJ71616Y-1.8)364130324426

3. Contingut del paquet

Each set of Denso Auto Waterproof Wire Connectors typically includes:

  • Male Connector Housing
  • Female Connector Housing
  • Corresponding Male Terminals
  • Corresponding Female Terminals
  • Rubber Seals (for terminals and housing)
A 4-pin male and female connector, along with four male terminals, four female terminals, and eight red rubber seals.
Figura 3: Example of a 4-pin connector set with all included components.

4. Configuració i instal·lació

Proper installation is crucial for ensuring the waterproof integrity and electrical performance of these connectors. Follow these general steps:

  1. Prepareu els cables: Strip approximately 3-5mm of insulation from the end of each wire. Ensure the wire gauge is appropriate for the terminals provided.
  2. Terminals de crimpat: Slide a rubber seal onto each stripped wire. Using a suitable crimping tool, securely crimp the male terminals onto the male wires and the female terminals onto the female wires. Ensure a strong mechanical and electrical connection. The rubber seal should be positioned correctly to provide a watertight seal around the wire insulation.
  3. Inseriu els terminals a la carcassa: Carefully insert the crimped terminals into the corresponding male or female connector housing. Listen for a click, indicating the terminal is locked in place. Ensure the terminals are inserted in the correct orientation and pinout sequence for your application.
  4. Verify Sealing: Once all terminals are inserted, ensure the rubber seals are properly seated within the connector housing to prevent moisture ingress.
  5. Connect Connectors: Align the male and female connector housings and push them firmly together until they latch securely.
A disassembled 4-pin connector showing the male and female housings, individual terminals, and rubber seals, illustrating how they fit together.
Figura 4: Desmuntat view of a 4-pin connector, showing components for installation.

Always double-check your wiring diagram and connections before applying power.

5. Instruccions de funcionament

Once properly installed, these connectors function as passive electrical interfaces. Ensure the connectors are fully mated and latched to maintain their waterproof and secure connection. Avoid pulling on the wires directly to disconnect; always grasp the connector housings firmly.

6. Manteniment

These connectors are designed for durability and minimal maintenance. However, periodic inspection is recommended, especially in harsh environments:

  • Inspecció visual: Check for any signs of physical damage, cracks, or discoloration on the connector housings.
  • Integritat del segell: Ensure the rubber seals are still intact and properly seated. Replace any damaged or missing seals.
  • Seguretat de connexió: Verify that the connectors remain securely latched.
  • Neteja: If exposed to dirt or debris, gently clean the exterior of the connectors with a damp cloth. Avoid using harsh chemicals that could degrade the plastic or rubber materials.
Primer pla view of various male and female connector housings, terminals, and rubber seals, highlighting their robust construction.
Figure 5: Close-up of connector components, useful for maintenance checks.

7. Solució De Problemes

Most issues with electrical connectors stem from improper installation. Here are some common problems and their solutions:

  • Sense connexió elèctrica:
    • Check if terminals are fully crimped and inserted correctly into the housing.
    • Ensure the male and female connectors are fully mated and latched.
    • Verify continuity of wires and terminals using a multimeter.
  • Water or Moisture Ingress:
    • Ensure all rubber seals are present, undamaged, and correctly seated around the wires and within the connector housing.
    • Confirm the connector housings are fully latched, creating a tight seal.
  • Connexió solta:
    • Inspect terminals for proper crimp and ensure they are securely locked into the housing.
    • Check for any deformation in the connector pins or sockets.

8. Consells d'usuari

  • AmpValoració d'edat: While a general voltage rating of 415V is provided, the actual amperage capacity depends heavily on the wire gauge used with the terminals. Always match your wire gauge to the current requirements of your circuit and ensure the terminals are rated for that current. Consult a wire gauge chart for appropriate current handling.
  • Eina de crimpat: Using a high-quality, dedicated crimping tool for automotive terminals will significantly improve the reliability and longevity of your connections.
  • Prova de connexions: After assembly, always test your connections for continuity and proper function before final deployment.

9. Garantia i Suport

For any questions regarding the product, technical support, or warranty claims, please contact the seller directly through your purchase platform. Ensure you have your order details available for faster assistance.

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