EPever XTRA**N-XDS2, XTRA4210N, XTRA4215N, XTRA3415N, XTRA4415N G3

EPever XTRA Series MPPT Solar Charge Controller Instruction Manual

Models: XTRA1206N, XTRA2206N, XTRA1210N, XTRA2210N, XTRA3210N, XTRA4210N, XTRA3215N, XTRA4215N, XTRA3415N, XTRA4415N

1. Introducció

The EPever XTRA N series solar charge controller utilizes an advanced Maximum Power Point Tracking (MPPT) control algorithm to efficiently manage power from your solar array. This technology minimizes power loss and quickly tracks the maximum power point (MPP) of the PV array, ensuring optimal energy harvesting under various conditions. Compared to traditional PWM charging methods, the XTRA N series can increase the energy utilization ratio in a solar system by 20%-30%.

Key features include limiting charging power and current, and reducing charging power functions to maintain system stability, especially in high-temperature environments. With an IP33 ingress protection rating and an isolated RS485 design, the controller offers enhanced reliability and versatility for diverse applications. The self-adaptive three-stage charging mode, based on a digital control circuit, effectively prolongs battery lifespan and significantly improves overall system performance. Comprehensive electronic protections against overcharge, over-discharge, and PV & battery reverse polarity ensure a reliable and durable solar system. This controller is suitable for RVs, household systems, field monitoring, and other similar applications.

2. Característiques

  • CE certified (LVD EN/IEC62109, EMC EN61000-6-1/3) for safety and electromagnetic compatibility.
  • Ensures 100% charging and discharging within the specified working environment temperature range.
  • Supports optional LCD display units (XDB1/XDS1/XDS2) for monitoring and configuration.
  • Constructed with high-quality, low-failure-rate components from ST or IR for extended service life.
  • Advanced MPPT technology with ultra-fast tracking speed, guaranteeing tracking efficiency up to 99.5%.
  • Maximum DC/DC transfer efficiency up to 98.3% (for XTRA3415N@48V system), with full load efficiency up to 97.3%.
  • Advanced MPPT control algorithm minimizes MPP loss rate and time.
  • Accurate recognition and tracking of multi-peak maximum power points.
  • Volum operatiu MPP ampletage gamma.
  • Supports various battery types including lead-acid (Sealed, Gel, Flooded) and lithium batteries, with programmable temperature compensation.
  • Limits charging power and current to prevent exceeding rated values.
  • Funció d'estadístiques d'energia en temps real.
  • Automatic power reduction when internal temperature exceeds safe limits.
  • Multiple load work modes: Time Control, Light ON/OFF, and Manual Mode.
  • Comprehensive electronic protection features.
  • Isolated RS485 communication port with 5V/200mA protected output for devices without external power, utilizing Modbus protocol.
  • Supports monitoring and parameter setting via mobile APP or PC software.
  • IP33 Ingress Protection: Protected against solid objects larger than 2.5mm and against direct sprays of water up to 60° from the vertical.

3. Producte acabatview

The EPever XTRA series solar charge controller is designed for robust performance and ease of use. Below are visual representations and descriptions of its physical characteristics and components.

Davant view of the EPever XTRA series solar charge controller

Figura 3.1: Frontal view of the EPever XTRA series solar charge controller with LCD display and control buttons.

Frontal inclinat view of the EPever XTRA series solar charge controller

Figura 3.2: Front inclinat view, highlighting the sleek design and display.

A dalt view of the EPever XTRA series solar charge controller showing terminals

Figura 3.3: superior view showing the various connection terminals for PV, battery, load, and communication.

A baix view of the EPever XTRA series solar charge controller with product label

Figura 3.4: A baix view displaying the product label with model and serial information.

Part superior inclinada view of the EPever XTRA series solar charge controller showing terminals

Figura 3.5: Part superior inclinada view providing a clearer look at the terminal block layout.

Diagram illustrating the product characteristics and port labels of the XTRA series controller

Figure 3.6: Product Characteristics Diagram

3.1. Identificació de components

  1. RTS* port: Remote Temperature Sensor port.
  2. PV Terminals: Connects to the solar panel array.
  3. Terminals de bateria: Es connecta al banc de bateries.
  4. Terminals de càrrega: Connects to DC loads.
  5. Port de comunicació RS485: For external communication modules or PC connection.
  6. Coberta de protecció del terminal: Provides safety and protection for wiring terminals.
  7. Unitats de visualització: LCD screen for status display and parameter settings.
  8. Mounting Hole Φ5mm: For securing the controller during installation.

Nota: If the temperature sensor is short-circuited or damaged, the controller will charge or discharge according to the voltage setting point at the default temperature setting of 25°C (no temperature compensation).

4. Configuració i instal·lació

Proper installation is crucial for the safe and efficient operation of your solar charge controller. Follow these general guidelines for setup. Always refer to the detailed wiring diagram for specific connections.

4.1. Muntatge del controlador

  • Choose a dry, well-ventilated location away from direct sunlight, high temperatures, and moisture.
  • Ensure sufficient clearance around the controller for heat dissipation.
  • Mount the controller vertically on a non-flammable surface using the provided mounting holes (Φ5mm).

4.2. Connexions de cablejat

Follow the wiring sequence carefully to prevent damage to the controller or other components. Ensure all connections are tight and secure.

System connection diagram showing the solar charge controller, RTS sensor, and various communication modules

Figura 4.1: Diagrama de connexió del sistema

  1. Connecteu la bateria: Connect the battery to the controller's battery terminals first. Ensure correct polarity (positive to positive, negative to negative). The controller will automatically detect the system voltage (12V/24V/36V/48V Auto).
  2. Connect the Solar Panels (PV Array): Connect the solar panel array to the controller's PV terminals. Ensure correct polarity. Verify that the PV open-circuit voltage and power are within the controller's specifications.
  3. Connect the DC Load: Connect the DC load to the controller's load terminals. Ensure correct polarity.
  4. Connect the Remote Temperature Sensor (RTS): If using an external temperature sensor (RTS300R47K3.81A), connect it to the RTS port. This provides accurate battery temperature for charging compensation.
  5. Communication Modules (Optional): The controller supports various communication options via its RS485 port for monitoring and parameter setting:
    • eBox-WIFI-01 / eBox-BLE-01: For wireless connection to mobile apps.
    • OTG-12CM: For USB connection to mobile apps.
    • eLOG01: Data logger for storing system data.
    • RS485 to USB cable: For direct connection to a PC for monitoring and configuration software.
    • MT50: Remote meter display.

Important: Always connect the battery first, then the solar panels, and finally the load. Disconnect in the reverse order: load, then solar panels, then battery.

5. Instruccions de funcionament

The XTRA series controller offers various operating modes and monitoring capabilities through its LCD display and optional communication modules.

5.1. LCD Display and Control

The integrated LCD display provides real-time system status, charging parameters, and error indications. Use the control buttons (PV+/-, BATT+/-, LOAD+/-, SET, O/ESC) to navigate menus, view data, and adjust settings. The LCD backlight time is 60 seconds by default, but can be adjusted from 0 to 999 seconds (0S for always ON).

5.2. Procés de càrrega

The controller employs a self-adaptive three-stage charging mode (Bulk, Boost, Float, and Equalization for lead-acid batteries) to optimize battery charging and prolong its lifespan. It automatically adjusts charging parameters based on battery type and temperature (if RTS is connected).

5.3. Load Control Modes

The controller supports multiple load work modes to manage DC loads efficiently:

Image demonstrating multiple load modes: Time Control, Light ON/OFF, and Manual Mode

Figure 5.1: Multiple Load Modes

  • Control de temps: Program specific ON/OFF times for the load.
  • Llum ON/OFF: The load turns on automatically at dusk and off at dawn.
  • Mode manual: Manually switch the load ON or OFF via the controller buttons or connected communication devices.

5.4. Volum constanttage Output Function

The controller provides a constant voltage output, preventing voltage spikes and ensuring stable power delivery to connected loads or inverters.

Image illustrating the Constant Voltage Output Function

Figure 5.2: Constant Voltage Output Function

5.5. Remote Monitoring and Control

Utilize the RS485 communication port with compatible accessories (e.g., eBox-WIFI-01, eBox-BLE-01, OTG-12CM, MT50, PC software) to monitor system performance, view real-time data, and adjust parameters remotely via a mobile application or computer.

6. Manteniment

Un manteniment regular garanteix la longevitat i el rendiment òptim del vostre controlador de càrrega solar.

  • Comproveu les connexions: Periodically inspect all wiring connections (PV, battery, load, RTS, communication) for tightness and corrosion. Loose connections can cause overheating and power loss.
  • Netegeu el controlador: Keep the controller's exterior clean and free from dust, dirt, and debris. Use a dry cloth for cleaning. Ensure ventilation openings are not blocked.
  • Inspeccionar per danys: Visually inspect the controller for any signs of physical damage, such as cracks, discoloration, or loose parts.
  • Inspecció de la bateria: Regularly check the battery terminals for corrosion and ensure the battery is in good condition. For flooded batteries, check electrolyte levels.
  • Medi ambient: Assegureu-vos que l'entorn d'instal·lació es mantingui dins dels rangs de temperatura i humitat especificats.

7. Solució De Problemes

If you encounter issues with your solar charge controller, refer to the following common troubleshooting steps. For detailed error codes and advanced diagnostics, consult the full product manual or contact technical support.

7.1. No Charging or Low Charging

  • Check PV Connection: Ensure solar panels are correctly connected to the PV terminals with correct polarity. Verify that there is sufficient sunlight and the PV array is producing voltage.
  • Comproveu la connexió de la bateria: Confirm battery is properly connected to the battery terminals with correct polarity. Check battery voltage; if too low, the controller may not initiate charging.
  • Check PV Open Circuit Voltage: Ensure the PV open-circuit voltage does not exceed the controller's maximum limit.
  • Battery Type Setting: Verifiqueu que s'ha seleccionat el tipus de bateria correcte a la configuració del controlador.

7.2. No Load Output

  • Comprovació de la connexió de càrrega: Ensure the load is correctly connected to the load terminals with correct polarity.
  • Check Load Mode: Verify the load control mode (Time Control, Light ON/OFF, Manual) is set appropriately. In Manual Mode, ensure the load is switched ON.
  • Voltage: Si la bateria voltage està per sota del Vol baixtage Disconnect (LVD) setting, the load output will be disconnected to protect the battery.
  • Sobrecàrrega/curtcircuit: Check if the load is overloaded or if there is a short circuit. The controller has electronic protection that will disconnect the load in such cases.

7.3. Controller Display Issues

  • Sense pantalla: Comproveu la connexió i el volum de la bateriatage. Ensure the battery has sufficient charge to power the controller's display.
  • Lectures incorrectes: Verify all sensor connections (e.g., RTS) are secure and functional.

8. Especificacions

The following tables detail the electrical, environmental, certification, and mechanical specifications for the EPever XTRA series solar charge controllers.

8.1. Especificacions tècniques

ItemXTRA 1206NXTRA 2206NXTRA 1210NXTRA 2210NXTRA 3210NXTRA 4210NXTRA 3215NXTRA 4215NXTRA 3415NXTRA 4415N
Elèctric
Sistema Nominal Voltage12 / 24VDC automàtic12/24/36/48VDC Auto
Corrent de càrrega nominal6A10A10A20A20A30A30A40A30A40A
Corrent nominal de descàrrega6A10A10A20A20A30A30A40A30A40A
Voltage Rang8~16V8~32V8~68V
Màx. Circuit obert PV Voltage60 V100 V150 V
MPPT Voltage Rang(Bateria voltage+2V)~36V(Bateria voltage+2V)~72V(Bateria voltage+2V)~108V
Màx. Potència d'entrada fotovoltaica (W)130/12V, 260/24V260/12V, 520/24V130/12V, 260/24V260/12V, 520/24V390/12V, 780/24V520/12V, 1040/24V390/12V, 780/24V520/12V, 1040/24V390/12V, 780/24V, 1170/36V, 1560/48V520/12V, 1040/24V, 1560/36V, 2080/48V
Equalització VoltageSealed: 14.6V, Flooded: 14.8V, User: 17-9V
Boost VoltageGel: 14.2V, Sealed: 14.4V, Flooded: 14.6V, User: 17-9VGel/Sealed/Flooded: 13.8V, User: 17-9V
Float VoltageGel/Sealed/Flooded: 13.8V, User: 17-9V
Volum baixtage Desconnectar VoltageGel/Sealed/Flooded: 11.1V, User: 17-9V
Autoconsum≤14mA(12V), ≤15mA(24V)≤35mA(12V), ≤22mA(24V), ≤19mA(36V), ≤16mA(48V)
Circuit de descàrrega voltage gota≤0.23V
Temperature Compensate coefficient-3mV/℃/2V (per defecte)
Posada a terraArrel negatiu comú
Interfície RS4855VDC/200mA (RJ45)
Temps de llum de fons LCD60S (per defecte)
Ambiental
Working environment temperature (full rated power with no derating)-25℃ ~ +50℃ (LCD), -30℃ ~ +50℃ (No LCD)
Temp. D'emmagatzematge abast-20 ℃ ~ +70 ℃
Humitat relativa≤95%, NC
TancamentIP33
Grau de contaminacióPD2

8.2. Certification and Mechanical Specifications

ItemXTRA 1206NXTRA 2206NXTRA 1210NXTRA 2210NXTRA 3210NXTRA 4210NXTRA 3215NXTRA 4215NXTRA 3415NXTRA 4415N
Certificació
SeguretatEN/IEC62109-1
EMC (immunitat a les emissions)EN61000-6-3/EN61000-6-1
FCC47 CFR Part 15, subpart B
Performance & functionIEC62509
ROHSIEC62321-3-1
Mecànica
Mida (mm)175×143×48217×158×56.5230×165×63255×165×67.8255×187×75.7255×189×83.2255×187×75.7255×189×83.2255×187×75.7255×189×83.2
Mounting dimension (mm)120×134160×149173×156200×178200×178200×180200×178200×180200×178200×180
Mida del forat de muntatgeΦ5 mm
Terminal12AWG (4 mm2)6AWG (16 mm2)6AWG (16 mm2)6AWG (16 mm2)6AWG (16 mm2)6AWG (16 mm2)6AWG (16 mm2)6AWG (16 mm2)6AWG (16 mm2)6AWG (16 mm2)
Cable recomanat10AWG (6 mm2)10AWG (6 mm2)8AWG (10 mm2)8AWG (10 mm2)8AWG (10 mm2)8AWG (10 mm2)8AWG (10 mm2)8AWG (10 mm2)8AWG (10 mm2)8AWG (10 mm2)
Pes0.57 kg0.95 kg1.31 kg1.70 kg2.07 kg2.47 kg2.07 kg2.47 kg2.07 kg2.47 kg

9. Consells d'usuari

  • Verify Model Version: Some models, like the 4415N, may come in different versions (e.g., G3). Always confirm the specific version of your controller for accurate feature and specification reference.
  • Selecció del tipus de bateria: Ensure you select the correct battery type in the controller settings (Sealed, Gel, Flooded, or Lithium) to ensure optimal and safe charging. Incorrect settings can damage your battery.
  • Supervisar el rendiment del sistema: Regularly use the mobile app or PC software to monitor your system's performance. This allows you to track energy production, consumption, and battery status, helping you optimize your solar setup.
  • PV Voltage Límits: Pay close attention to the PV open-circuit voltage and MPPT voltage range specified for your model. Exceeding these limits can damage the controller.
  • Compensació de temperatura: For lead-acid batteries, ensure the remote temperature sensor (RTS) is properly connected and functioning. This allows the controller to adjust charging voltage based on battery temperature, improving battery life and performance.

10. Garantia i Suport

For detailed warranty information, including coverage period and terms, please refer to the official EPever weblloc web o poseu-vos en contacte amb el vostre distribuïdor autoritzat. Conserveu el rebut de compra com a comprovant de compra per a qualsevol reclamació de garantia.

For technical support, troubleshooting assistance, or service inquiries, please contact the seller or manufacturer directly. Contact information can typically be found on the product packaging, the seller's website, or the manufacturer's official support channels.