Electric Brushless Motor Controller Instruction Manual

1. Introducció

This manual provides detailed instructions for the installation, operation, and maintenance of your new 48V-72V 1000W-1500W Electric Brushless Motor Controller. Designed for electric bicycles, scooters, and similar vehicles, this controller offers a smoother start, strong climbing power, and low motor running noise for a more comfortable and reliable riding experience.

The controller features a 12-tube dual-mode design, capable of driving both sinusoid and rectangular motors (non-Hall motors are also supported). It is engineered for stable performance and high reliability, with an increased shell thickness for better heat dissipation, an improved circuit board solution, and enhanced internal components like power tubes, capacitors, and a thickened copper bar for higher inductance accuracy. These improvements contribute to increased uphill torque, strengthened power, faster speed, smoother motor operation, and an extended controller lifespan.

2. Informació i advertències de seguretat

WARNING: Please be aware of potential fire risks. Always follow the instruction manual carefully for charging and storage procedures. When using the product, ensure you wear appropriate protective equipment and comply with all applicable local laws and regulations.

Failure to follow these safety guidelines may result in property damage, personal injury, or voiding of your warranty.

3. Especificacions

Key Enhancements:

• Increased shell thickness for improved heat dissipation.
• Optimized circuit board solution and main program.
• Upgraded power tubes and capacitors.
• Thickened copper bar for higher inductance accuracy.
• Enhanced uphill torque and overall power.
• Improved motor smoothness and extended controller lifespan.

4. Contingut del paquet

• 1x Brushless Motor Speed Controller

5. Instal·lació i cablejat

Before beginning installation, ensure the vehicle's power is completely off. Refer to the diagrams and video for proper connection. A detailed user manual in PDF format is also available for reference: Manual d'usuari (PDF).

5.1 Controller Cable Connector Diagram

• Motor Phase Line: Es connecta al motor.
• Cable d'alimentació: Connects to the battery (positive and negative).
• Electric Door Lock: For ignition/power control.
• Hall Line: For Hall sensor motors.
• Accelerator Throttle Grip Line: Connects to the throttle.
• Three-Speed Line: For speed mode selection.
• Low/High Level Brake Line: For brake signal input.
• Ordinary Instrument Line: For display/instrument panel.
• Anti-theft Alarm Power Line/Signal Line: For anti-theft system.
• Línia inversa: For reverse function.
• Intelligent Identification Self-Learning Line: Used for initial motor pairing.
• Meter Wire: For meter connection.
• Pista de suport: (Functionality may vary)
• Handle Wire: (Functionality may vary)
• Switch Wire: (Functionality may vary)

5.2 Detailed Wiring Diagram

5.3 Step-by-Step Wiring Guide (Refer to Video)

Watch the official installation video for a visual guide:

1. Connect Motor Phase Lines: Connect the three thick motor phase lines (typically yellow, green, blue) from the controller to the corresponding motor wires. It is best to match colors, but the controller's self-learning function can adjust if colors don't perfectly align.
2. Connect Power Lines: Connect the thick black wire from the controller to the negative terminal of your battery and the thick red wire to the positive terminal. Ensure correct polarity.
3. Connect Electric Door Lock Line: Connect the electric door lock line (often a yellow wire) from the controller to your vehicle's ignition or power switch.
4. Connect Self-Learning Lines: Locate the two self-learning lines (often white and black wires, or two white wires) and connect them together.
5. Power On and Self-Learn: Turn on the vehicle's power (using the electric door lock). The motor will start to spin.
6. Check Rotation Direction:
   • If the motor spins in the correct direction (forward), proceed to step 7.
   • If the motor spins in reverse, disconnect the self-learning lines, then immediately reconnect them. The motor should then spin in the correct direction.
7. Disconnect Self-Learning Lines: Once the motor is spinning in the correct direction, disconnect the self-learning lines. The motor should stop.
8. Apagar: Turn off the vehicle's power.
9. Connect Throttle Lines: Connect the accelerator throttle grip lines (typically red, green, black) from the controller to your throttle. Ensure color matching for proper function.
10. Connect Other Wires: Connect any remaining wires such as Hall lines, brake lines (low/high level), three-speed lines, instrument lines, and anti-theft alarm lines according to the diagrams and your vehicle's wiring. Match colors where possible. If connectors do not match, you may need to cut and splice wires, ensuring proper insulation. For removing pins from connectors, a needle or tweezers can be used to depress the locking tab.

6. Instruccions de funcionament

1. After successful installation and wiring, ensure all connections are secure.
2. Turn on the vehicle's power using the ignition/electric door lock.
3. Gently twist the throttle grip to accelerate. The motor should respond smoothly.
4. Use the brake levers to slow down or stop. The controller supports both low and high-level brake signals.
5. If your vehicle has a three-speed switch, use it to select desired speed modes.
6. If equipped with a reversing function, activate it as per your vehicle's controls.

7. Manteniment

• Keep the controller clean and free from dust, dirt, and moisture.
• Periodically check all wiring connections to ensure they are tight and free from corrosion.
• Avoid exposing the controller to extreme temperatures or direct sunlight for prolonged periods.
• If the controller becomes wet, disconnect power immediately and allow it to dry completely before re-applying power.
• Do not attempt to open the controller casing unless you are a qualified technician, as this may void the warranty and expose you to electrical hazards.

8. Solució De Problemes

8.1 Motor Spinning in Reverse During Self-Learning

If, during the initial self-learning process, the motor spins in the wrong direction (reverse), simply disconnect the self-learning lines, then immediately reconnect them. The controller should then re-learn and set the correct forward rotation.

8.2 No Power or Intermittent Operation

• Check all power connections (battery, electric door lock) for secure contact and correct polarity.
• Assegureu-vos que la bateria estigui ben carregada.
• Inspect all wire connections for damage or loose contacts.
• Verify that the throttle grip is functioning correctly.

9. Consells d'usuari

• Comprovació de compatibilitat: Always verify that the controller's voltage (48V-72V) and wattage (1000W-1500W) are compatible with your motor and battery system before purchase and installation. This controller is confirmed to work with 500W 48V motors and can replace 800W 48V modules in some electric bikes like the VITTE PLUS.
• Instal·lació professional: If you are unsure about any wiring steps, it is highly recommended to seek assistance from a qualified technician to avoid damage to the controller or your vehicle.
• Connexions segures: Ensure all connections are firmly made and properly insulated to prevent short circuits and ensure reliable operation.

10. Preguntes freqüents (FAQ)

Q: Can this controller be used with a 500W 48V motor?

A: Yes, this controller supports a range of voltages from 48V to 72V and power outputs from 1000W to 1500W, making it compatible with a 500W 48V motor.

Q: Is this controller suitable for replacing an 800W 48V module on an electric bike like the VITTE PLUS?

A: Yes, this controller is designed to be a universal replacement for various electric vehicle setups within its voltage and power range, including an 800W 48V module for models like the VITTE PLUS.

Q: What should I do if the controller is damaged upon arrival?

A: If you receive a damaged controller, please contact the seller immediately for assistance with exchange or refund procedures.

11. Garantia i Suport

For warranty information, technical support, or any issues not covered in this manual, please contact the seller directly. Keep your purchase records for any warranty claims.

12. Compliance and Regulations

This product bears the CE Mark, indicating conformity with European safety, health, and environmental protection requirements.

12.1 Applicable Regulations and Harmonized Standards Referenced:

• General Product Safety Directive (Directive 2001/95/EC)
• Machinery Directive (Directive 2006/42/EC)
• Toy Safety Directive (Directive 2009/48/EC)
• Volum baixtage Directive (Directive 2014/35/EU)
• Electromagnetic Compatibility Directive (Directive 2014/30/EU)
• Consumer Rights Directive (Directive 2011/83/EU)
• Digital Services Act (DSA)
• Reglament (UE) 2016/425 d'equips de protecció individual
• Radio Equipment Directive (Directive 2014/53/EU)
• Regulation (EU) 2023/1542 Of Concerning Batteries and Waste Batteries
• Directive 2013/29/EU Of Pyrotechnic Articles
• Directive 2009/48/EC On the Safety of Toys