Tongou Type A RCBO Residual Current Circuit Breaker User Manual

1. Introducció i finalview

The Tongou Type A RCBO (Residual Current Circuit Breaker with Overload Protection) is an advanced electrical safety device designed to protect against a range of electrical faults. It combines the functions of a Miniature Circuit Breaker (MCB) and a Residual Current Device (RCD) in a single unit, offering comprehensive protection against overload currents, short-circuit currents, and earth leakage currents.

This Type A RCBO is capable of detecting both AC (alternating current) and pulsating DC (direct current) residual currents, making it suitable for a wide array of applications where modern electronic equipment is used. Its compact 1P+N design (one pole plus neutral) is ideal for single-phase installations.

2. Informació de seguretat

AVÍS: La instal·lació i el manteniment elèctrics només els han de dur a terme electricistes qualificats i autoritzats. Si no segueixes aquestes instruccions, pots patir lesions greus, la mort o danys materials.

• Always disconnect the main power supply before installing, inspecting, or performing any maintenance on the RCBO or associated wiring.
• Ensure the RCBO's rated current and residual operating current match the requirements of your electrical system and local regulations.
• Do not operate the RCBO with wet hands or in wet conditions.
• Verify all connections are secure and correctly wired to prevent loose contacts and overheating.
• The RCBO is designed for indoor use in dry environments unless otherwise specified.
• Regularly test the RCBO using the test button as instructed in the maintenance section.

3. Característiques del producte

The Tongou TOBD6-40 RCBO is engineered with multiple safety and performance features:

• Doble protecció: Integrates earth leakage protection (Type A) and circuit isolation, providing comprehensive safety.
• High Short-Circuit Withstand: Rated at 6kA, ensuring reliable performance under high fault currents.
• Connexió flexible: Supports various connection methods including terminal, pin, and DPN-type busbar connections, with options for top or bottom wiring.
• Disseny de seguretat: Features finger-protected terminals to prevent accidental contact and a fire-resistant housing for enhanced safety.
• Auto Trip Function: Automatically disconnects the circuit when leakage current exceeds the rated sensitivity (≤30mA or ≤10mA).
• Voltage-Independent Operation: The device's performance remains unaffected by power fluctuations or external interference.
• Àmplia compatibilitat: Available in rated currents up to 40A to suit diverse electrical loads.
• Instant Power Cutoff: Provides a rapid response to faults, ensuring quick power disconnection.
• Red/Green Status Indicator: A clear visual indicator shows the power state (Red for ON/Connected, Green for OFF/Disconnected).
• Reinforced Buckle Design: Offers a crack-resistant structure for durability and secure mounting.
• Compliment certificat: Meets IEC 61009-1 standards, ensuring international safety and quality.
• Touch Protection Design: Further enhances user safety by minimizing direct contact with live parts.

4. Especificacions

5. Instal·lació i configuració

IMPORTANT: Installation must be carried out by a qualified electrician in accordance with national and local wiring regulations.

1. Desconnexió d'alimentació: Before starting any work, ensure the main power supply to the circuit is completely disconnected and locked out to prevent accidental re-energization.
2. Muntatge: The RCBO is designed for mounting on a standard 35mm DIN rail. Snap the RCBO onto the DIN rail securely.
3. Connexions de cablejat:
   • Identificar terminals: Refer to the product panel overview (Figure 6) for terminal identification. The RCBO typically has terminals marked 'N' (Neutral) and '1' (Line/Live) at the top for incoming power, and 'N' (Neutral) and '2' (Line/Live) at the bottom for outgoing load.
   • Potència d'entrada: Connect the incoming Line (L) wire to the top '1' terminal and the incoming Neutral (N) wire to the top 'N' terminal.
   • Outgoing Load: Connect the outgoing Line (L) wire to the bottom '2' terminal and the outgoing Neutral (N) wire to the bottom 'N' terminal.
   • Estrènyer les connexions: Ensure all wire connections are securely tightened to the specified torque to prevent loose connections and potential hazards.
4. Diagrama de cablejat: Follow the wiring diagram provided below for correct connection.

4. Verificació: Comproveu dues vegades que tot el cablejat sigui correcte i segur abans de restablir l'alimentació.
5. Restauració d'energia: Carefully restore power to the circuit.

6. Funcionament

Operating the Tongou RCBO is straightforward:

1. Encesa: Push the operation handle upwards to the 'ON' position. The status indicator window will show RED, indicating the circuit is active and power is flowing.
2. Apagat: Push the operation handle downwards to the 'OFF' position. The status indicator window will show GREEN, indicating the circuit is disconnected and no power is flowing.
3. Descoberta automàtica: In the event of an overload, short circuit, or earth leakage, the RCBO will automatically trip, moving the handle to the 'OFF' position and displaying GREEN in the status window. This action instantly cuts off power to the affected circuit, preventing damage and ensuring safety.
4. Reinicialització després d'un viatge:
   • First, identify and rectify the cause of the trip (e.g., unplug faulty appliance, fix short circuit).
   • Once the fault is cleared, push the operation handle fully downwards to reset the internal mechanism.
   • Then, push the handle upwards to the 'ON' position to restore power. If the RCBO trips again immediately, a fault still exists in the circuit or connected appliances. Do not repeatedly attempt to reset without addressing the underlying issue.

7. Manteniment

Regular maintenance helps ensure the continued safe and reliable operation of your RCBO:

1. Inspecció visual (mensual): Check the RCBO for any signs of physical damage, discoloration, or loose connections. Ensure the operating handle moves freely.
2. Test Button Operation (Quarterly): Press the 'T' (Test) button on the front of the RCBO. The device should trip immediately, moving the handle to the 'OFF' position. This confirms the residual current detection mechanism is functioning correctly. To restore power, reset the handle as described in the Operation section. If the RCBO does not trip when the test button is pressed, it may be faulty and should be replaced by a qualified electrician.
3. Neteja: Use a dry, soft cloth to clean the exterior of the RCBO. Do not use abrasive cleaners, solvents, or liquids, as these can damage the device or create a safety hazard.
4. Inspecció professional (anual): It is recommended to have a qualified electrician inspect your entire electrical system, including RCBOs, annually to ensure compliance with safety standards and optimal performance.

8. Solució De Problemes

If you encounter issues with your Tongou RCBO, consider the following:

• Freqüència dels viatges de l'RCBO:
  • Causa: Overload, short circuit, or earth leakage fault in the circuit or connected appliances.
  • Acció: Disconnect all appliances from the affected circuit. Try to reset the RCBO. If it holds, plug in appliances one by one to identify the faulty device. If it still trips with no load, there might be a wiring fault or a faulty RCBO.
• El RCBO no es reinicia:
  • Causa: A persistent fault (overload, short circuit, or earth leakage) is still present, or the RCBO itself is damaged.
  • Acció: Ensure all loads are disconnected. Try to push the handle fully down before pushing it up. If it still won't reset, contact a qualified electrician.
• RCBO Does Not Trip When Test Button is Pressed:
  • Causa: The residual current detection mechanism is faulty.
  • Acció: The RCBO is not providing earth leakage protection and must be replaced immediately by a qualified electrician.

If you are unable to resolve an issue, always consult a qualified electrician. Do not attempt repairs yourself.

9. Consells d'usuari

• Mida adequada: Always ensure the RCBO's rated current (e.g., 16A, 25A, 32A, 40A) is appropriate for the circuit it protects. An undersized RCBO will trip unnecessarily, while an oversized one may not provide adequate protection.
• Sensitivity Matching: Choose the correct residual operating current (10mA or 30mA) based on the application. 10mA is often used for circuits supplying equipment in high-risk areas (e.g., bathrooms, outdoor sockets), while 30mA is common for general household circuits.
• Proves periòdiques: Make the quarterly test button check a routine. It's a simple yet critical step to ensure your safety device is working.
• Instal·lació professional: Even if you have some electrical knowledge, for safety and compliance, always have a certified electrician install and verify your RCBOs.

10. Garantia i Suport

For warranty information, technical support, or service inquiries, please refer to the documentation provided with your purchase or contact the seller/manufacturer directly. Keep your purchase receipt as proof of purchase.