ZJCGO Powered Tailgate Power Liftgate Automatic Tailgate System

1. Introducció

This manual provides detailed instructions for the installation, operation, and maintenance of your ZJCGO Powered Tailgate Power Liftgate Automatic Tailgate System. This system is designed to add convenience and functionality to your vehicle's tailgate, allowing for automatic opening and closing with various control methods. Please read this manual thoroughly before installation and use to ensure proper function and safety.

Models de vehicles compatibles:

• Opel Astra J Hatchback (2009–2015)
• Opel GTC (3-door, 2015–2018)
• Chevrolet Vectra Hatchback (2009–2015)
• Holden Astra (Australia and New Zealand) Hatchback (2009–2015)
• Vauxhall Astra (United Kingdom) Hatchback (2009–2015)
• Vauxhall GTC (3-door, 2015–2018)

2. Característiques del producte

The ZJCGO Powered Tailgate System offers a range of intelligent features for enhanced convenience and safety:

• Automatic Opening and Closing: Effortless operation of your vehicle's tailgate.
• Ajust d'alçada: Customize the opening height of the tailgate to suit your needs, with a memory function.
• Intelligent Anti-Pinch Sensing: Automatically detects obstacles during closing to prevent injury or damage.
• Intelligent Electric Suction Device: Ensures the tailgate gently closes and locks automatically.
• Abnormal Sound Prompt: An alarm sounds if the tailgate is not closed properly due to wiring issues.
• Innovative Drainage Technology: Double-sealed protection drive with a bidirectional drainage structure to prevent water accumulation.
• Motor potent: Compact yet powerful, designed for durability and efficiency.
• Instal·lació no destructiva: Designed for direct plug-in connection to the original vehicle interface, preserving the car's original wiring.
• Funcionament de baix soroll: Engineered for quiet performance.
• Multi-Switch Control: Operate the tailgate using various methods.

Mètodes de control:

1. Key Remote Control: Open/close the tailgate using your original car key.
2. Botó del portó posterior: A dedicated button on the tailgate for one-click closing (model dependent).
3. Central Control Buttons: Convenient operation from inside the cabin.
4. Tailgate Handle Opening Button: Fingertip sensing for easy opening.
5. Footstep Sensing (Kick Switch): Open the trunk hands-free by sensing a foot movement under the rear bumper (installation required for this feature).

Figure 2.1: Ten Core Functions of the Electric Tailgate System.

Figure 2.2: Five Types of Tailgate Control Switches.

3. Especificacions

4. Contingut del paquet

The package typically includes the following components. Note that specific accessories may vary depending on your car model. Please refer to the actual item received.

• Electric Struts (2 units)
• Control Box (ECU)
• Arnès de cablejat
• Tailgate Control Buttons (for cabin and tailgate)
• Mounting Hardware (screws, brackets, zip ties, adhesive tape)
• Foot Sensor Module (if selected)
• Installation Manual (PDF version available online)

Figure 4.1: Typical Product Accessories.

5. Guia d'instal·lació

Avís de seguretat important: All pictures in this manual are for reference only. The actual appearance may differ, but the installation method remains consistent. For your convenience and safety, please read this instruction manual carefully before installation. Protect your car's surface from scratches during the process. Regularly check all connected accessories for tightness to ensure safe use.

We highly recommend professional installation by a qualified garage technician. If you are performing the installation yourself, ensure you have the necessary tools and expertise. A detailed PDF installation guide is available at aquest enllaç.

5.1. Mounting Position Overview

Figure 5.1: General Mounting Position of Components.

5.2. Esquema de cablejat

The wiring diagram illustrates the connections for the electric tailgate system. Ensure all connections are secure and correctly routed.

Figure 5.2: Detailed Wiring and Installation Steps.

5.3. Step-by-Step Installation Procedure

1. Preparar el vehicle: Refer to the spare parts list and drawing to ensure all components are present.
2. Replace Ball Joints: If equipped, replace the left and right ball joints of the original car according to its specific situation.
3. Replace Lower Bracket: Replace the original car bracket and secure it with the provided screws or original screws.
4. Install Electric Struts: Mount the new electric struts in place.
5. Route Strut Wiring: Route the strut wiring. Use existing original holes if available; otherwise, use the provided drill bit to create new holes in the tailgate sheet metal and connect to the control box.
6. Replace Tailgate Lock: Replace the original car lock. If screws are provided, use them; otherwise, use the original car screws.
7. Connect Lock Socket: Insert the triple-plug into the original car lock socket.
8. Install Tailgate Closing Button: If a dedicated tailgate closing button is provided, install it. If not, use the provided drill bit to install the universal switch. Plug the switch into the tee line.
9. Install Dual Control Switch: Install the dual control switch in the main driving position. Use the dedicated switch if provided, or the universal switch with a drill bit if not.
10. Power Connection (12V): Locate the car's fuse box and connect the 12V power supply.
11. Central Control Terminal: On the B-pillar on the main driving side, use a test pen or multimeter to find the central control terminal. The unlock line will show 12V when the remote control unlock button is pressed.
12. Connect Dual-Control Button: Insert the dual-control tailgate button and its wire into the tailgate sheet metal and plug it into the control box.
13. Connexió del cable de terra: Find the ground wire screw post in the original tailgate sheet metal and connect the electric tailgate ground wire.
14. Connexions finals: Plug all connectors into the control box, matching colors. Finally, connect the power supply.
15. Caixa de control segura: Fasten the control box with screws to the appropriate holes in the tailgate sheet metal.

6. Instruccions de funcionament

6.1. Initial Learning Procedure (After Installation or Power Failure)

After the first installation or any power interruption, the system needs to learn the tailgate's full range of motion:

1. Press and hold the tailgate closing button (either the added button or the original car's if applicable) for 3-5 seconds until you hear a long "beep" sound.
2. Deixeu anar el botó.
3. Press the tailgate closing button again. The tailgate will close automatically.
4. Once the tailgate is fully closed, you will hear two "beeps", indicating that the learning procedure is complete.

6.2. Button Control Modes

• Comandament a distància original: Press the unlock key three times to open or close the tailgate.
• Front Button: Long press the front button for three seconds to switch the tailgate's state (open/close).

6.3. Height Setting

You can set the desired opening height for your tailgate:

1. Open the tailgate to your preferred height.
2. Press and hold the tailgate switch button for 3-5 seconds until you hear a "beep" sound.
3. Deixeu anar el botó.
4. Press the tailgate button again to close it. Once closed, you will hear another "beep", confirming the height setting is saved.

Figure 6.1: Humanized Height Setting.

6.4. Remote Control Demonstration

Video 6.1: Demonstration of tailgate operation using a remote control.

7. Manteniment

To ensure the longevity and safe operation of your electric tailgate system, regular maintenance is recommended:

• Comprovacions periòdiques: Periodically inspect all accessories and connections to the car to ensure they are tight and secure. Loose connections can lead to malfunctions.
• Neteja: Keep the tailgate area and the electric struts clean from dirt and debris.
• Eviteu la sobrecàrrega: Do not add excessive weight (e.g., more than 5 kg of soundproof cotton) to the tailgate, as this can affect the opening/closing force and potentially damage the system.
• Inspecció professional: If you notice any unusual sounds, movements, or malfunctions, consult a professional technician for inspection and repair.

8. Solució De Problemes

If you encounter any issues with your electric tailgate system, refer to the table below for common problems and their solutions:

For more detailed troubleshooting, please refer to the full PDF manual.

9. Consells d'usuari

• Compatibilitat de vehicles: Abans de la compraasing, it is highly recommended to send four photos of your vehicle (including the tailgate area) to the seller to confirm compatibility.
• Instal·lació professional: While the system is designed for non-destructive installation, seeking a professional garage for installation is recommended to ensure correct setup and avoid potential issues.
• Configuració inicial: Always perform the initial learning procedure (Section 6.1) after installation or if power to the system has been interrupted. This ensures the tailgate operates correctly.

10. Preguntes freqüents (FAQ)

Q: What should I do if I have installation problems?

A: We recommend searching for a professional garage installation repair technician to ensure proper setup.

Q: How is the quality of the product ensured?

A: Before the product leaves the factory, it undergoes 7 days of testing. Before delivery, all accessories are checked, and an ignition test is performed to ensure product quality.

Q: How is the product packaged?

A: The product is securely packed in a foam box and a cardboard box to prevent damage during transit.

11. Garantia i assistència

Your ZJCGO Powered Tailgate System is manufactured to high-quality standards and is certified with CE. For any technical support or warranty inquiries, please contact your retailer or the manufacturer directly. Always refer to the official PDF manual for the most comprehensive information and support.

Manual d'usuari oficial (PDF): For a complete and detailed user manual, including comprehensive installation diagrams and specifications, please refer to the PDF document available at https://manuals.plus/m/92a7af4f3f7203fd9b1dab0a3c753106c4d08108fead3e08c5f6aff32ef3d456.

Figura 11.1: Certificacions de producte.