1. Introducció
This manual provides essential information for the safe and efficient operation, maintenance, and troubleshooting of your Mafell MT55 cc MaxiMAX 160mm Plunge Saw. Please read this manual thoroughly before using the tool and keep it for future reference.
The Mafell MT55 cc is a versatile plunge saw designed for high-precision cutting tasks. It excels in plunge cuts, cross-cuts, bevel cuts, and angular cuts on various materials, including solid wood, cement fiber boards, Trespa, OSB, gypsum fiber boards, plastics, facade panels, and other panel materials.
2. Instruccions de seguretat
Always observe general power tool safety guidelines to prevent electric shock, fire, and serious injury. Keep this manual accessible for quick reference.
- Seguretat de l'àrea de treball: Mantingueu la zona de treball neta i ben il·luminada. Les zones desordenades o fosques conviden als accidents. No feu servir eines elèctriques en atmosferes explosives, com ara en presència de líquids, gasos o pols inflamables.
- Seguretat elèctrica: Els endolls de les eines elèctriques han de coincidir amb la presa de corrent. No modifiqueu mai l'endoll de cap manera. Eviteu el contacte corporal amb superfícies connectades a terra. No exposeu les eines elèctriques a la pluja ni a condicions humides.
- Seguretat personal: Porteu sempre protecció ocular. Feu servir protecció auditiva quan feu servir eines sorolloses. Vestiu-vos correctament; eviteu roba ampla o joies. Assegureu-vos els cabells llargs.
- Ús i cura de l'eina: No forceu l'eina elèctrica. Feu servir l'eina elèctrica adequada per a la vostra aplicació. Desconnecteu l'endoll de la font d'alimentació abans de fer qualsevol ajust, canviar accessoris o guardar eines elèctriques.
- Specific Plunge Saw Safety: Ensure the blade is sharp and clean. Always use the appropriate blade for the material being cut. Secure the workpiece firmly. Maintain a firm grip on the tool.
3. Contingut del paquet
En desembalar-lo, comproveu que tots els components que s'enumeren a continuació siguin presents i no estiguin danyats:
- 1 x Mafell MT55 cc Plunge Saw
- 1 x HM Saw Blade 162 x 1.2/1.8 x 20 mm, Z 48, WZ (Part No. 092584)
- 1 x Parallel Guide (Part No. 201436)
- 1 x MT-PA Position Indicator (Part No. 205398)
- 1 x Connection Cable with Plug, 4m (Part No. 087323)
- 1 x Mafell MAX Systainer Case
4. Identificació de components i peces
Key components include the motor housing, plunge mechanism, depth adjustment scale, angle adjustment lever, saw blade guard, dust extraction port, and main handle.
5. Configuració
5.1. Instal·lació de la fulla
- Assegureu-vos que l'eina estigui desconnectada de la font d'alimentació.
- Open the saw blade cover. (Refer to Figure 4.3)
- Premeu el botó de bloqueig del mandril per fixar l'eix.
- Use the provided wrench to loosen the arbor nut.
- Remove the old blade (if applicable) and clean the arbor flanges.
- Place the new blade onto the arbor, ensuring the rotation direction matches the arrow on the saw.
- Tighten the arbor nut securely with the wrench while holding the spindle lock.
- Close the saw blade cover.
5.2. Connexió a l'alimentació
Connect the 4m power cable to a suitable 230V/50Hz power outlet. Ensure the power supply matches the tool's requirements.
6. Instruccions de funcionament
6.1. Ajust de la profunditat de tall
The cutting depth can be adjusted precisely to the millimeter. The MT55 cc features a unique depth adjustment mechanism that displays the exact cutting depth, whether used with or without a guide rail. (Refer to Figure 4.5)
- Afluixeu el botó d'ajust de profunditat.
- Move the plunge mechanism to set the desired cutting depth using the scale.
- Tighten the depth adjustment knob firmly to secure the setting.
6.2. Ajust de l'angle del bisell
The saw allows for bevel cuts from -1° to +48°. The angle adjustment is secured at two points with a single clamping screw for stability.
- Loosen the angle adjustment clampcargol.
- Tilt the saw base to the desired angle.
- Apretar el clamping screw to lock the angle.
6.3. Pre-Scoring Function
The pre-scoring function can be activated with a simple turn, allowing the MT55 cc to produce clean, splinter-free edges comparable to a stationary machine, even with a worn splinter guard.
To activate pre-scoring, engage the dedicated pre-scoring lever or knob (location may vary, refer to tool markings) before making the main cut.
6.4. Using with Guide Rail
For optimal precision and straight cuts, use the MT55 cc with a Mafell guide rail. The saw's base is designed to fit securely onto the rail. (Refer to Figure 4.2 and 4.4)
The Aerofix F-AF 1 suction clamping system (sold separately) can be used with the MT55 cc for perfect cuts and easy handling.
7. Manteniment
7.1. Neteja
Regular cleaning is crucial for maintaining the tool's performance and longevity. The closed saw blade housing and protective slider ensure very low dust production, but regular cleaning is still recommended.
- Desconnecteu sempre l'eina abans de netejar-la.
- Use a brush or compressed air to remove dust and debris from ventilation openings and moving parts.
- Netegeu l'exterior amb un anunciamp tela. No utilitzeu productes químics o dissolvents aggressivs.
- Clean the guide rail grooves and the saw's base plate to ensure smooth operation.
7.2. Cura de la fulla
A sharp blade is essential for safe and efficient cutting. Replace dull or damaged blades promptly.
- Inspect the blade for wear, cracks, or missing teeth before each use.
- Netegeu l'acumulació de resina i brea de la fulla amb un netejador de fulles adequat.
- Guardeu les fulles correctament per evitar danys.
8. Solució De Problemes
| Problema | Causa possible | Solució |
|---|---|---|
| La serra no arrenca | No power supply; Faulty switch; Damaged cable | Check power connection; Test outlet; Inspect cable for damage; Contact service if switch is faulty. |
| Excessive vibration or poor cut quality | Dull or damaged blade; Incorrect blade installation; Loose components | Replace blade; Ensure blade is installed correctly and arbor nut is tight; Check for loose screws. |
| Saw bogs down during cutting | Overfeeding; Dull blade; Incorrect speed setting for material | Reduce feed rate; Replace blade; Adjust speed control (if applicable) for harder materials. |
| Dust extraction ineffective | Dust port clogged; Dust bag/vacuum full; Improper connection | Clear dust port; Empty dust bag/vacuum; Ensure secure connection to dust extraction system. |
For issues not listed here, or if solutions do not resolve the problem, please contact Mafell authorized service centers.
9. Especificacions
| Característica | Especificació |
|---|---|
| Model | MT55 cc MaxiMAX (917603) |
| Potència nominal d'entrada | 1400 W |
| Voltage | 230 V / 50 Hz |
| Velocitat sense càrrega | 6250 rpm |
| Diàmetre de la fulla de serra | 160 mm (162 mm included) |
| Max. Cutting Depth (without rail) | 57 mm |
| Interval d'angle de bisell | -1° a +48° |
| Pes | 4.7 kg |
| Material de la fulla | Carbide (for included blade) |
| Font d'alimentació | Elèctric amb cable |
10. Garantia i Suport
Mafell products are manufactured to high quality standards and undergo strict quality controls. For information regarding warranty terms and conditions, please refer to the warranty card included with your product or visit the official Mafell weblloc.
For technical support, spare parts, or service inquiries, please contact your authorized Mafell dealer or service center. Always provide the model number (MT55 cc MaxiMAX) and serial number of your tool when seeking support.
Oficial Weblloc: www.mafell.com
