1. Introducció
This manual provides essential information for the safe and efficient operation, setup, and maintenance of your Telwin BIMAX 162 TURBO 230V continuous wire welding machine. This machine is designed for FLUX (no gas) and MIG-MAG (gas) welding, and is also equipped for spot welding. Please read this manual thoroughly before using the equipment.
2. Instruccions de seguretat
WARNING: Welding operations can be dangerous. Always follow safety precautions to prevent injury or damage.
- Descàrrega elèctrica: Always ensure the machine is properly grounded. Do not touch live electrical parts. Wear dry welding gloves.
- Fums i gasos: Welding produces fumes and gases that can be hazardous to health. Work in a well-ventilated area or use a fume extractor.
- Raigs d'arc: Arc rays can burn eyes and skin. Always wear a welding helmet with appropriate filter lenses and protective clothing.
- Incendi i explosió: Les espurnes de soldadura i el metall calent poden provocar incendis. Mantingueu els materials inflamables allunyats de la zona de soldadura.
- Cremades: El metall i l'equipament calents poden causar cremades greus. Utilitzeu guants i roba de protecció.
- Parts mòbils: Mantingueu les mans i el cos allunyats de les peces mòbils com els rodets d'alimentació de filferro.
Desconnecteu sempre l'alimentació abans de fer qualsevol manteniment o ajustament.
3. Producte acabatview
The Telwin BIMAX 162 TURBO is a versatile continuous wire welding machine designed for various welding tasks. Key features include:
- Multi-process Capability: Supports FLUX (no gas) and MIG-MAG (with gas) welding.
- Funció de soldadura per punts: Equipped for spot welding with electronic time regulation.
- Integrated Fan: Garanteix una refrigeració eficient durant el funcionament.
- Protecció termostàtica: Automatically shuts down the machine to prevent overheating.
- Portabilitat: Mounted on wheels for easy movement within the workspace.
- Accessoris: Supplied with FLUX welding accessories.
Image 1: Telwin BIMAX 162 TURBO 230V Welding Machine. This image shows the overall design of the welding machine, highlighting its compact structure and integrated wheels for mobility.
4. Configuració
- Desembalatge i inspecció: Carefully remove the welding machine from its packaging. Inspect for any signs of damage during transit. Report any damage to your supplier immediately.
- Col·locació: Position the machine on a stable, level surface, ensuring adequate ventilation around the unit. The machine is equipped with wheels for easy relocation.
- Connexió d'alimentació: Connect the machine to a 230 V, 50/60 Hz single-phase power supply. Ensure the power outlet is properly grounded and capable of handling the machine's maximum power draw (up to 3.7 kW).
- Instal·lació de la bobina de filferro: Open the wire compartment and install the appropriate welding wire spool (0.1 to 1.2 mm diameter). Thread the wire through the feed mechanism according to the instructions provided on the machine or in a separate wire installation guide.
- Connecting Welding Accessories:
- Terra Clamp: Connecteu la terra clamp cable to the appropriate terminal on the machine and securely attach the clamp a la peça de treball, garantint un bon contacte elèctric.
- Torxa de soldadura: Connect the welding torch cable to the designated connector on the machine. Ensure all connections are tight.
- Gas Cylinder (for MIG-MAG): If performing MIG-MAG welding, connect the gas regulator to the appropriate shielding gas cylinder and then connect the gas hose from the regulator to the machine's gas inlet.
5. Instruccions de funcionament
Abans d'operar, assegureu-vos que enteneu i seguiu totes les precaucions de seguretat.
5.1. Engegada i configuració inicial
- Turn on the main power switch on the machine.
- Select the desired welding process (FLUX or MIG-MAG) using the control panel.
- Ajusta el corrent de soldadura (amperage) and wire feed speed according to the material thickness and wire type. The regulation range is 30 to 145 Amperes.
5.2. FLUX Welding (No Gas)
- Ensure the machine is set to FLUX mode.
- No external shielding gas is required as the flux-cored wire produces its own shielding.
- Proceed with welding, maintaining proper arc length and travel speed.
5.3. MIG-MAG Welding (With Gas)
- Ensure the machine is set to MIG-MAG mode.
- Open the valve on the shielding gas cylinder and set the flow rate on the regulator to the recommended level for your application.
- Proceed with welding, ensuring consistent gas flow for proper shielding.
5.4. Spot Welding
- Select the spot welding function on the control panel.
- Adjust the electronic regulation for the spot welding time as required for the material thickness.
- Position the torch and activate the trigger for a controlled spot weld.
6. Manteniment
Un manteniment regular garanteix la longevitat i el rendiment òptim de la vostra màquina de soldar. Desconnecteu sempre l'alimentació abans de realitzar qualsevol manteniment.
- Diari: Check the welding torch nozzle and contact tip for wear. Clean any spatter. Ensure the ground clamp connection is clean and secure.
- Setmanal/Mensual: Clean the wire feed rollers and guide tubes. Inspect all cables for damage. Check the cooling fan for obstructions.
- Emmagatzematge: When not in use, store the machine in a clean, dry environment, protected from dust and moisture.
7. Solució De Problemes
Consulteu aquesta secció per conèixer els problemes comuns i les seves possibles solucions.
| Problema | Causa possible | Solució |
|---|---|---|
| La màquina no s'encén. | Sense subministrament d'alimentació; interruptor automàtic saltat; cable d'alimentació defectuós. | Check power connection and circuit breaker. Inspect power cable for damage. |
| Sense arc o arc feble. | Poor ground connection; incorrect settings; worn contact tip; wire feed issue. | Ensure good ground contact. Adjust amperage/wire speed. Replace contact tip. Check wire feed mechanism. |
| La màquina s'escalfa massa i s'apaga. | Exceeded duty cycle; blocked ventilation; fan malfunction. | Allow machine to cool down. Ensure clear ventilation. Check fan operation. |
| Poor weld quality (porosity, spatter). | Incorrect gas flow (MIG-MAG); contaminated workpiece; incorrect settings; worn consumables. | Check gas flow and connections. Clean workpiece. Adjust settings. Replace nozzle/tip. |
If problems persist, contact Telwin customer support or a qualified service technician.
8. Especificacions
| Característica | Valor |
|---|---|
| Model | BIMAX 162 TURBO 230V |
| Número de part | 821012 |
| Product Code (from image) | 07170110 |
| Network Voltage | 230 V - 50/60 Hz (Single-phase) |
| Potència màxima | 1.4 / 3.7 Kw |
| Vol. Sense càrregatage | 31 Volts |
| Gamma de regulació | 30/145 Amperes |
| Electrode/Wire Diameter | 0.1 a 1.2 mm |
| Dimensions del producte (L x A x A) | 650 x 330 x 490 mm (from OCR image) |
| Pes de l'article | 26 KG (from OCR image) / 25 Kilograms (from Amazon data) |
| Thermostatic Protection | Sí |
| Tipus de soldadura | FLUX (no gas), MIG-MAG (gas), Spot Welding |
| Tipus de visualització | Digital |
Note: Specifications are subject to change without notice. Refer to the product label for the most accurate information.
9. Garantia i Suport
For warranty information, technical support, or service, please contact your authorized Telwin dealer or visit the official Telwin weblloc web. Conserveu el rebut de compra com a comprovant de compra per a reclamacions de garantia.
Telwin Official Weblloc: www.telwin.com
