Johnson Controls M9116-AGA-2 Series Electric Non-Spring-Return Actuator

1. Introducció

This manual provides detailed instructions for the installation, operation, and maintenance of the Johnson Controls M9116-AGA-2 Series Electric Non-Spring-Return Actuator. It is designed to ensure safe and efficient use of the product. Please read this manual thoroughly before attempting to install or operate the actuator.

2. Informació de seguretat

Observe the following safety precautions to prevent personal injury and damage to the equipment:

• Disconnect all power to the actuator before installation or servicing to prevent electrical shock.
• Assegureu-vos que tot el cablejat compleixi amb els codis elèctrics locals i nacionals.
• No feu funcionar l'actuador més enllà del volum especificattage i qualificacions actuals.
• Només personal qualificat ha de fer la instal·lació i el manteniment.
• Protect the actuator from moisture and extreme temperatures unless specifically rated for such conditions.

3. Producte acabatview

The Johnson Controls M9116-AGA-2 is an electric non-spring-return actuator designed for precise control in various industrial applications. It offers on/off, floating, proportional, or resistive control capabilities and provides 16 Nm (140 in-lb) of torque.

Característiques principals:

• Simple direct coupling reduces installation and commissioning time while improving reliability by eliminating dampels enllaços.
• Four control inputs meet the needs of most applications.
• Output position feedback provides simple closed-loop control with accurate position sensing.
• Electronic stall detection ensures higher reliability by deactivating the actuator motor when a stall condition is detected.
• NPT threaded housing provides easy connection for electrical fittings.

Components:

The actuator features a robust housing, a direct-mount coupling mechanism, and clearly labeled electrical terminals. The image below illustrates a typical M9116 series actuator.

Figura 1: Johnson Controls M9116 Series Actuator (M9116-GGA-2 shown). Visible features include the model number, 16 Nm (140 in-lb) torque rating, 70-115s rotation time, IP42 protection, and various wiring terminals for AC/DC 24V power, control inputs (Y2, Y1), and feedback (FB).

4. Instal·lació (Configuració)

4.1 Muntatge

The M9116-AGA-2 actuator can be direct or remote mounted. It is designed for easy installation on a damper with a round shaft up to 3/4 inch (20 mm) in diameter or a square shaft up to 5/8 inch (16 mm). For valve applications, use one of the M9000-5xx Valve Linkage Kits.

• Ensure the mounting surface is stable and capable of supporting the actuator's weight.
• Securely attach the actuator to the shaft using the provided hardware.
• Verify that the actuator has a full range of motion without obstruction.

4.2 Cablejat

Refer to the wiring diagram on the actuator label (Figure 1) and local electrical codes for proper connections. The actuator operates on AC/DC 24 V power.

• COM: Common terminal.
• +24: 24V AC/DC power supply.
• Y2, Y1: Control input terminals for on/off or floating control.
• U: Feedback signal output (DC 0(2)-10V).
• mA, VDC: Additional input/output terminals for specific control types (e.g., 0(4)-20mA, 0(2)-10V).

The NPT threaded housing facilitates easy connection for electrical conduits.

5. Funcionament

5.1 Control Types

The M9116-AGA-2 actuator supports various control signals:

• Control d'encesa/apagada: Actuator moves to fully open or fully closed position based on a simple switch signal.
• Floating Control: Actuator position is adjusted by pulsed signals, allowing for intermediate positions.
• Control proporcional: Actuator position is proportional to an analog input signal (e.g., 0-10V DC or 4-20mA).
• Resistive Control: Actuator position is controlled by a resistive input.

5.2 Angle of Rotation Adjustment

The angle of rotation can be mechanically adjusted from 0 to 90 degrees in 5-degree increments. This allows for precise calibration to match specific application requirements.

5.3 Funcions auxiliars

Integral auxiliary switches are available to indicate end-stop positions or to perform switching functions at any angle within the selected rotation range. Position feedback is provided through switches, a potentiometer, or a DC 0(2) to 10 V signal, enabling closed-loop control systems.

6. Manteniment

The M9116-AGA-2 actuator is designed for reliable, long-term operation with minimal maintenance. Periodic checks are recommended:

• Inspect wiring connections for tightness and signs of wear.
• Ensure the actuator housing is free from dust and debris.
• Verify that the shaft connection remains secure and free of play.
• No lubrication is required for internal components.

7. Solució De Problemes

If the actuator is not functioning as expected, consider the following:

• Sense moviment: Check power supply connections and ensure the correct voltage is applied. Verify control signal input.
• Posicionament incorrecte: Re-check control signal calibration and mechanical angle adjustments.
• Soroll inusual: Inspect for mechanical obstructions or loose mounting.

Electronic Stall Detection:

The actuator features electronic stall detection, which deactivates the motor if an obstruction prevents movement. If a stall occurs, remove the obstruction and cycle power to reset the actuator.

8. Especificacions

9. Garantia i Suport

Johnson Controls products are manufactured to high-quality standards and are backed by a limited warranty. For specific warranty terms and conditions, please refer to the documentation provided with your purchase or visit the official Johnson Controls weblloc.

For technical support, service, or replacement parts, please contact your authorized Johnson Controls distributor or customer service representative. Provide the model number (M9116-AGA-2) and serial number (if applicable) when seeking assistance.