Manual d'usuari de la màquina de soldar ESAB Buddy Tig 160

1. Introducció

The ESAB Buddy Tig 160 is a versatile inverter power source designed for both TIG welding with High Frequency (HF) start and Shielded Metal Arc Welding (MMA) with coated electrodes. This machine is engineered for ease of use, making it suitable for both experienced professionals and less experienced users. Weighing only 6 kg, it is lightweight, reliable, and durable, featuring protection against overheating and power supply variations. It is also suitable for use with power generators.

Les característiques clau inclouen:

• HF TIG Function: Provides excellent arc initiation without contaminating the workpiece.
• Soldadura MMA: Capable of welding with electrodes up to 3.25mm, suitable for various materials.
• HotStart and ArcForce: Automatically adjusted functions for enhanced arc stability from start to finish.
• Compacte i portàtil: Extremely lightweight at 6 kg, with a robust design for harsh environments and a shoulder strap for easy transport.
• Protecció contra el sobreescalfament: Increases component lifespan.
• Classificació IP23: Ensures safe operation in various work environments.

2. Informació de seguretat

Prioritzeu sempre la seguretat quan feu servir equips de soldadura. Si no seguiu les pautes de seguretat, podeu patir lesions greus o la mort.

• Descàrrega elèctrica: Welding current can cause fatal electric shock. Do not touch live electrical parts. Wear dry, insulating gloves and clothing.
• Fums i gasos: Welding fumes and gases can be hazardous to your health. Ensure adequate ventilation or use a fume extractor.
• Raigs d'arc: Arc rays can injure eyes and burn skin. Wear a welding helmet with appropriate shade filter and protective clothing.
• Incendi i explosió: La soldadura pot causar incendis o explosions. Mantingueu els materials inflamables allunyats de la zona de soldadura. Tingueu a mà un extintor.
• Parts calentes: Welding equipment and workpiece can become hot. Allow them to cool before handling.
• Llegeix el manual: Always read and understand the entire instruction manual before installation, operation, or maintenance.

3. Contingut del paquet

En desembalar, assegureu-vos que tots els components estiguin presents i no estiguin danyats:

• ESAB Buddy Tig 160 Welding Machine
• TIG Torch (ET 17) - 4 meters
• MMA Welding Cable Kit - 3 meters (includes electrode holder and earth clamp)

4. Configuració

Follow these steps to set up your ESAB Buddy Tig 160 welding machine:

1. Desembalatge: Traieu amb cura la màquina i tots els accessoris de l'embalatge. Inspeccioneu-ho per veure si hi ha danys durant l'enviament.
2. Col·locació: Place the welding machine on a stable, level surface, ensuring adequate ventilation around the unit. Do not block the cooling vents.
3. Connexió d'alimentació: Connect the machine's power cord to a suitable power outlet. Ensure the power supply matches the machine's requirements (refer to specifications).
4. Connexió a terra: Connecteu la terra clamp cable to the designated ground terminal on the machine. Securely attach the earth clamp a la peça de treball o a la taula de soldadura, garantint un bon contacte elèctric.
5. Torch/Electrode Holder Connection:
   • Per a la soldadura TIG: Connect the TIG torch to the appropriate gas and power connections on the front panel. Ensure the gas hose is connected to a suitable shielding gas cylinder (e.g., Argon) with a regulator.
   • Per a soldadura MMA: Connect the electrode holder cable to the positive (+) terminal and the earth clamp cable to the negative (-) terminal for most common electrodes. Consult electrode manufacturer specifications for polarity.

Davant view of the ESAB Buddy Tig 160 welding machine, showcasing its compact design, control panel, and connection points for welding cables and torch.

5. Instruccions de funcionament

5.1. TIG Welding (GTAW)

The Buddy Tig 160 offers excellent performance for TIG welding of carbon steel and stainless steel alloys. The High Frequency (HF) start ensures clean arc initiation without contaminating the tungsten electrode or the workpiece.

1. Select TIG Mode: Use the control panel to select the TIG welding mode.
2. Connecteu el gas: Ensure the shielding gas (Argon recommended) is connected and flowing at the correct rate. The machine's integrated gas valve automatically controls gas flow.
3. Set Current: Adjust the welding current using the single control knob to suit your material thickness and joint type.
4. Funció 2T/4T: The machine features 2-stroke (2T) and 4-stroke (4T) trigger modes. Select the appropriate mode for your welding procedure:
   • 2T (Two-Stroke): Press and hold the trigger to start the arc and weld. Release the trigger to stop.
   • 4T (Four-Stroke): Press and release the trigger to start the arc. Press and release again to stop. This mode is useful for longer welds to reduce hand fatigue.
5. Pre-Gas and Ramp Funcions: The machine automatically manages pre-gas flow and current ramp-down functions, ensuring high-quality starts and finishes to your welds.
6. Soldadura: Position the torch, initiate the arc, and proceed with welding. Maintain proper arc length and travel speed.

Primer pla view of the TIG welding torch (ET 17), highlighting its ergonomic handle and ceramic nozzle, ready for connection to the welding machine.

5.2. MMA Welding (SMAW)

The Buddy Tig 160 also excels in MMA welding, providing a strong and stable DC (Direct Current) arc. It can weld with many types of electrodes and on most metals, including carbon steel, alloy steels, stainless steels, and cast iron.

1. Selecciona el mode MMA: Switch the machine to MMA welding mode.
2. Inseriu l'elèctrode: Introduïu fermament l'elèctrode adequat al portaelèctrodes.
3. Set Current: Adjust the welding current using the single control knob based on the electrode diameter and material thickness.
4. HotStart and ArcForce: The HotStart and ArcForce functions are automatically regulated according to the selected welding intensity. These features provide excellent arc initiation and consistent welding performance throughout the entire intensity range of the machine.
5. Soldadura: Strike the arc and maintain a consistent arc length and travel speed for optimal results.

5.3. Tauler de control

The control panel of the Buddy Tig 160 is designed for simplicity and ease of use. It features a single knob for adjusting welding intensity. Additionally, there is a button for regulating the progressive current ramp-down in TIG mode or for adjusting the ArcForce function in MMA mode.

6. Manteniment

Un manteniment regular garanteix la longevitat i el rendiment òptim de la vostra màquina de soldar.

• Neteja: Periodically clean the exterior of the machine. Use compressed air to blow out dust and debris from the cooling vents. Ensure the machine is unplugged before cleaning.
• Inspecció del cable: Regularly inspect all welding cables, torch, and electrode holder for signs of wear, cuts, or damage. Replace damaged components immediately.
• Funcionament del ventilador: The internal electronics are cooled by a high-efficiency fan. Ensure the fan is operating correctly and not obstructed. The machine is equipped with a thermal protection system to prevent damage from overheating.
• Emmagatzematge: Guardeu la màquina en un lloc sec i net quan no l'utilitzeu.

7. Solució De Problemes

Aquesta secció ofereix solucions a problemes comuns que podeu trobar.

If the problem persists after attempting these solutions, please contact ESAB customer support or a qualified service technician.

8. Especificacions

9. Garantia i Suport

ESAB products are manufactured to high standards and are backed by a manufacturer's warranty. For specific warranty terms and conditions, please refer to the warranty card included with your product or visit the official ESAB weblloc.

For technical support, service, or spare parts, please contact your local ESAB distributor or customer service center. Ensure you have your product model number (0700300681) and serial number (if applicable) ready when contacting support.