Manuals+

TELWIN Maxima 200_170A MP

Manual d'usuari de la soldadora inversora Telwin Maxima 200 Synergic

Model: Maxima 200_170A MP | Brand: TELWIN

1. Introducció

The Telwin Maxima 200 Synergic is an advanced inverter welding machine designed for versatile use across various welding processes. This 4-in-1 unit supports MIG-MAG/FLUX/BRAZING, MMA (electrode), and TIG DC-LIFT welding, making it suitable for a wide range of applications from maintenance to installation. Its microprocessor control and synergic parameter adjustment simplify operation, ensuring excellent results even for less experienced welders. This manual provides essential information for safe and effective use, setup, operation, and maintenance of your Telwin Maxima 200 Synergic.

2. Informació de seguretat

Prioritzeu sempre la seguretat quan feu servir equips de soldadura. Si no seguiu les pautes de seguretat, podeu patir lesions greus o la mort.

2.1 Precaucions generals de seguretat

  • Read and understand all instructions before operating the welder.
  • Assegureu-vos que la zona de treball estigui ben ventilada per evitar la inhalació de fums de soldadura.
  • Mantingueu els nens i el personal no autoritzat allunyats de la zona de soldadura.
  • No feu funcionar la soldadora en damp o condicions humides.
  • Always disconnect power before performing maintenance or changing accessories.

2.2 Equips de protecció individual (EPI)

Always wear appropriate PPE:

  • Casc de soldadura: With appropriate shade filter to protect eyes and face from arc rays and sparks.
  • Welding Gloves: Heat-resistant gloves to protect hands from heat, sparks, and electrical shock.
  • Roba de protecció: Flame-resistant clothing (e.g., leather jacket, heavy cotton) to cover all exposed skin.
  • Safety Footwear: Closed-toe, non-slip shoes, preferably with steel toes.

2.3 Seguretat elèctrica

  • Ensure the power supply matches the welder's requirements (230V - 16A).
  • Use only properly grounded power outlets.
  • Inspect power cables and welding leads for damage before each use. Replace if damaged.
  • Eviteu tocar les peces elèctriques amb tensió.

3. Producte acabatview

The Telwin Maxima 200 Synergic is a compact and powerful inverter welding machine. Below are key views and components of the unit.

Telwin Maxima 200 Synergic Inverter Welder with torch and ground clamp
Figura 3.1: global view of the Telwin Maxima 200 Synergic Inverter Welder, showing the main unit, MIG-MAG torch, and ground clamp.
Davant view of Telwin Maxima 200 Synergic Welder
Figura 3.2: Frontal view of the welder, highlighting the control panel and output connections.
Enrere view of Telwin Maxima 200 Synergic Welder
Figura 3.3: posterior view of the welder, showing the power switch, power input, and gas connection point.
Close-up of Telwin Maxima 200 Synergic control panel
Figura 3.4: Detallada view of the control panel, illustrating the process selection, synergic adjustment, and welding parameter knobs.

3.1 Components clau

  • Tauler de control: Features knobs for process selection (MIG-MAG, TIG, MMA), synergic adjustment, and fine-tuning of welding parameters.
  • Wire Feed Unit: Located inside the machine, designed for wire spools up to Ø 200 mm.
  • Torxa MIG-MAG: For wire welding processes.
  • Terra Clamp: Connects to the workpiece to complete the welding circuit.
  • Portaelèctrodes (per a MMA): (Optional, not included in standard package but compatible).
  • TIG Torch (for TIG DC-LIFT): (Optional, not included in standard package but compatible).

4. Configuració

Una configuració adequada és crucial per a una soldadura segura i eficaç.

4.1 Desembalatge i col·locació

  1. Traieu amb cura la soldadora i tots els accessoris de l'embalatge.
  2. Place the welder on a stable, level surface, ensuring adequate ventilation around the unit.
  3. Keep the welder away from flammable materials and excessive dust.

4.2 Connexió d'alimentació

  1. Ensure the main power switch on the welder is in the 'OFF' position.
  2. Connect the power cable to a grounded 230V - 16A power outlet. The unit is designed to be compatible with household 3 kW meters.

4.3 Wire Spool Installation (MIG-MAG/FLUX/BRAZING)

  1. Open the side panel of the welder to access the wire feed compartment.
  2. Mount the wire spool (Ø 100 or 200 mm) onto the spool holder, ensuring it rotates freely.
  3. Feed the welding wire through the wire guide and into the wire feed rollers.
  4. Close the wire feed rollers firmly but not excessively tight.
  5. Feed the wire through the torch liner until it exits the contact tip.
Dins view of Telwin Maxima 200 Synergic showing wire spool and feed mechanism
Figura 4.1: Intern view of the wire feed mechanism and spool holder.

4.4 Gas Connection (MIG-MAG/TIG)

For MIG-MAG and TIG welding, a shielding gas cylinder is required.

  1. Connect the gas hose from the welder to the pressure regulator on the gas cylinder.
  2. Assegureu-vos que totes les connexions estiguin ben ajustades per evitar fuites de gas.
  3. Obriu la vàlvula de la bombona de gas lentament.

4.5 Torxa i terra Clamp Connexió

  1. Connect the MIG-MAG torch or TIG torch (if applicable) to the appropriate connector on the front panel.
  2. Connecteu la terra clamp cable to the designated terminal on the front panel.
  3. Enganxa el terra clamp fixat de manera segura a la peça de treball, garantint un bon contacte elèctric.

5. Funcionament

The Telwin Maxima 200 Synergic offers intuitive operation with its synergic control.

5.1 Encès

Flip the main power switch on the rear of the unit to the 'ON' position. The control panel indicators will illuminate.

5.2 Selecció de processos

Use the process selection knob on the control panel to choose your desired welding mode:

  • MIG-MAG/FLUX/BRAZING: For wire welding with or without shielding gas.
  • MMA: For stick electrode welding.
  • TIG DC-LIFT: For TIG welding with DC current and lift arc ignition.

5.3 Synergic Control (MIG-MAG/FLUX/BRAZING)

The synergic control simplifies parameter setting. Simply select the material thickness, and the machine automatically adjusts the optimal welding parameters (wire speed, voltage). You can fine-tune the arc characteristics using the dedicated knob.

5.4 Soldadura MMA

When in MMA mode, the machine provides features like:

  • Arc-Force: Helps maintain a stable arc and prevents sticking.
  • Inici en calent: Provides an initial boost of current for easier arc ignition.
  • Antiadherent: Reduces the current if the electrode sticks to the workpiece, allowing for easier removal.

The Telwin Maxima 200 Synergic can weld rutile and basic electrodes up to 3.2 mm in diameter.

5.5 TIG DC-LIFT Welding

For TIG DC-LIFT, touch the tungsten electrode to the workpiece and then lift it slightly to initiate the arc. This method minimizes tungsten contamination.

6. Manteniment

Un manteniment regular garanteix la longevitat i el rendiment òptim del vostre soldador.

6.1 Daily/Before Use

  • Inspect all cables (power, torch, ground) for cuts, abrasions, or loose connections.
  • Check the condition of the MIG torch consumables (nozzle, contact tip, gas diffuser). Replace if worn.
  • Ensure the wire feed rollers are clean and free of debris.

6.2 Monthly/After Extensive Use

  • Clean the interior of the welder using dry compressed air to remove dust and metal particles. Ensure power is disconnected.
  • Inspect the wire feed mechanism for wear and lubricate moving parts if necessary (refer to specific lubrication points in a detailed service manual if available).
  • Check the cooling fan for obstructions.

7. Solució De Problemes

Aquesta secció tracta problemes comuns que podeu trobar.

ProblemaCausa possibleSolució
El soldador no s'encénNo power supply; Main switch off; Internal fuse blownCheck power outlet and cable; Turn main switch on; Contact service for fuse replacement.
No welding arc (MMA/TIG)Poor ground connection; Incorrect current setting; Wet electrode (MMA); Tungsten contamination (TIG)Ensure good ground contact; Adjust current; Use dry electrodes; Clean/re-grind tungsten.
Wire not feeding (MIG-MAG)Wire spool tangled; Wire feed rollers too loose/tight; Clogged liner; Worn contact tipUntangle wire; Adjust roller tension; Clean/replace liner; Replace contact tip.
Mala qualitat de soldaduraIncorrect parameters; Insufficient shielding gas; Contaminated workpiece; Improper techniqueAdjust synergic settings; Check gas flow/cylinder; Clean workpiece; Review tècnica de soldadura.
S'ha activat la protecció contra el sobreescalfamentExceeded duty cycle; Poor ventilationAllow welder to cool down; Ensure adequate airflow around the unit.

8. Especificacions

Key technical specifications for the Telwin Maxima 200 Synergic Inverter Welder:

  • Model: Maxima 200_170A MP
  • Fabricant: TELWIN
  • Número de peça: 816087
  • Font d'alimentació: Hand Powered (referring to manual operation, not battery)
  • Entrada Voltage: 230V (compatible with 3 kW household meters)
  • Processos de soldadura: MIG-MAG/FLUX/BRAZING, MMA, TIG DC-LIFT
  • Electrode Diameter (MMA): Fins a 3.2 mm
  • Wire Spool Compatibility: Ø 100 mm i Ø 200 mm
  • Pes: 11000 grams (11 kg)
  • Components inclosos: Wire welding machine, MIG-MAG torch, earth cable and earth clamp.

9. Garantia i Suport

For warranty information, please refer to the documentation provided with your purchase or contact your authorized Telwin dealer. For technical support or service, please reach out to Telwin customer service or an authorized service center. Always provide your model number (Maxima 200_170A MP) and serial number when seeking support.