Introducció
This manual provides detailed instructions for the installation, operation, and maintenance of your BAFANG 48V 500W Front Hub Motor Electric Bike Conversion Kit. This kit is designed to transform a standard pedal bicycle into an electric bicycle, offering enhanced riding comfort and efficiency.
The BAFANG 48V 500W Front Hub Motor is compatible with 20", 26", and 700C wheel sizes and is suitable for touring bikes, commuter bikes, and mountain bikes. Please read this manual thoroughly before beginning installation or operation to ensure safe and correct usage.
Producte acabatview i Components
The BAFANG Electric Bike Conversion Kit includes all necessary components to convert your bicycle. The primary components are listed below:
- Front Hub Motor with Wheel
- Controlador
- Brake Levers (or Hydraulic Brake Sensor)
- Acelerador del polze
- Cas del controlador
- LCD Display (Optional)
- Battery and Charger (Optional)
- Cable d'extensió
- PAS (Pedal Assist Sensor)
- 1T4 Cable
- Far
Figura 1: Mésview of BAFANG Electric Bike Conversion Kit components.
Figure 2: Detailed packing list showing all included parts for the conversion kit.
Especificacions
Hub Motor Specifications
Figure 3: Detailed specifications for the BAFANG Front Hub Motor.
| Característica | Detall |
|---|---|
| Nom del producte | Motor de cub davanter |
| Motor Option | 48V500W |
| Voltage (DCV) | 48 V |
| Potència nominal (W) | 500W |
| Corrent sense càrrega | ≤1.8A |
| Corrent nominal | ≤13.8A |
| Wheel Diameter (inch) | 20/26/700C |
| Max Torque (N.m) | 65N.M |
| Velocitat màxima | 40 KM/h |
| Spoke Specification | 36H*12G |
| Pes | 7.100 kg |
| Eficiència (%) | ≥75% |
| Noise Grade (dB) | <55 |
| Grau impermeable | IPX5 |
| Installation Widths (mm/OLD) | 100±1 |
| Maximum Current (Controller) | 18A |
Especificacions generals del producte
- Tipus de bicicleta: Bicicleta elèctrica
- Franja d'edat: Adult
- Nombre de velocitats: 9
- Material del marc: Alumini
- Tipus de suspensió: Dual
- Característica especial: Pantalla LCD
- Estil de fre: Disc
- Font d'alimentació: Bateria
- Wattage: 500 watts
- Contingut d'energia de la bateria de liti: 624 Watt Hours (for 48V13Ah option)
- Muntatge requerit: Sí
- Nivell d'habilitat: Intermedi
- Dimensions del paquet de l'article: 21.65 x 21.65 x 7.09 polzades
- Pes del paquet: 19.8 lliures
- Tipus de grip: Ebike Thumb Throttle
Choosing the Correct Wheel Size
It is crucial to select the correct wheel size for your conversion kit to ensure compatibility and proper function. The kit supports 20", 26", and 700C wheel sizes. Refer to the tire marking on your bicycle to determine the correct size.
Figure 4: Guide to choosing the correct wheel size based on tire markings.
How to Choose:
- Find where the tire size is marked on your bike's outer tire.
- Check the label number (e.g., if it says 26x1.95, the tire is 26 inches).
- Determine your bicycle's tire size and select the corresponding kit.
The kit is designed for a front dropout width of 100mm. Ensure your bike's front fork dropout width matches this specification for proper installation. Both V-brake and disc brake compatible frames are supported.
Figure 5: Illustration of compatible frame types and dropout width.
Especificacions de visualització
The kit offers various LCD display options, each with different features and functionalities. Choose the display that best suits your needs.
Figure 6: Comparison of various BAFANG Ebike LCD display models.
Key features to consider when selecting a display include screen size, PAS (Pedal Assist System) levels, navigation, Bluetooth connectivity, and USB charging capabilities.
Figure 7: Features of optional smart digital displays, including color screens and navigation.
Battery Specifications (Optional)
If you choose to include a battery with your kit, several options are available, differing in voltage, capacity, and form factor. All batteries are designed for durability and safety.
Figura 8: Mésview of various optional ebike battery types and their specifications.
Key battery features include:
- 100% Tested Battery: Each cell is tested for charging and discharging to ensure quality.
- 85% Capacity After 1000 Cycles: Designed for long-term performance, retaining significant capacity after extensive use.
- BMS Security System: Integrated Battery Management System provides multiple layers of protection against overcharge, overdischarge, and reverse charge.
- Anti-theft Lock: Secures the battery to prevent theft and accidental detachment.
- USB Port Connection: Allows charging of other devices (e.g., smartphones) from the battery.
- Tecnologia impermeable: Designed to withstand rain, but direct submersion is not recommended.
Figure 9: Detailed features of the BAFANG ebike batteries, including safety and convenience.
Configuració i instal·lació
Converting your pedal bike into an electric bike with the BAFANG kit is designed to be straightforward. An installation video and detailed manual are provided to assist you.
Passos d'instal·lació acabatsview:
- Prepara la teva bicicleta: Ensure your bike is clean and stable. Remove the existing front wheel.
- Install the Front Hub Motor Wheel: Carefully place the new front hub motor wheel into the front fork dropouts. Ensure it is seated correctly and secure the axle nuts.
- Muntar el controlador: Install the controller in the provided controller case, typically on the bike frame.
- Install Brake Levers/Sensors: Replace your existing brake levers with the new ones, or install the hydraulic brake sensors. These cut off power to the motor when brakes are applied.
- Attach Thumb Throttle: Mount the thumb throttle on the handlebar.
- Instal·leu el sensor PAS: Mount the Pedal Assist Sensor near the crank arm. Ensure proper alignment for accurate pedal detection.
- Connecta la pantalla (opcional): If using an LCD display, mount it on the handlebar and connect it to the system.
- Connect Battery (Optional): Securely mount the battery (if purchased) and connect it to the controller.
- Connexions de cable: Connect all components using the provided cables (1T4 cable, extension cables). Ensure all connections are secure and waterproof. The kit features durable waterproof connectors.
- Gestió de cables: Neatly route and secure all cables using zip ties to prevent interference with moving parts and for a clean appearance.
Figure 10: Wiring diagram for easy installation of the conversion kit components.
Figure 11: Illustration of the durable waterproof connectors used in the kit.
For a visual guide, please refer to the installation video provided by BAFANG. A link to the official user manual PDF is available aquí.
Instruccions de funcionament
Your BAFANG electric bike conversion kit offers multiple riding modes to suit various preferences and terrains.
Modes de conducció:
- E-bike Mode (Throttle Only): Use the thumb throttle to engage the motor and propel the bike without pedaling. This mode is ideal for effortless cruising or when you need a quick burst of speed.
- Pedal-Assisted Bicycle Mode (PAS): The Pedal Assist Sensor (PAS) detects your pedaling and provides motor assistance, making pedaling easier. You can typically adjust the level of assistance via the LCD display. This mode extends battery life and provides a natural riding feel.
- Push-Assisted Bicycle Mode: Some displays offer a walk-assist function, providing low-speed motor assistance when pushing the bike, useful for navigating pedestrian areas or steep inclines while walking.
- Normal Bicycle Mode: The kit can be ridden as a traditional bicycle without any motor assistance, allowing you to exercise and conserve battery power.
Figure 12: Performance metrics and riding modes of the BAFANG 48V 500W Front Hub Motor.
Operació de visualització:
The LCD display provides essential information and allows you to control various settings:
- Encès/apagat: Press and hold the power button on the display to turn the system on or off.
- Ajust del nivell PAS: Use the '+' and '-' buttons to cycle through different pedal assist levels (e.g., 0-5 or 0-9, depending on the display model).
- Visualització d'informació: View current speed, battery level, trip distance, total distance, and other metrics.
- Control dels fars: Some displays allow you to turn the headlight on or off.
- Menú Configuració: Access advanced settings for wheel size, speed limit, and other parameters (refer to your specific display's manual for detailed instructions).
The BAFANG motor is designed to provide strong torque, making it easier to conquer steep slopes. Its efficiency and power greatly enhance riding comfort.
Figure 13: Illustration of BAFANG motor's ability to handle steep inclines.
Manteniment
Regular maintenance ensures the longevity and optimal performance of your BAFANG electric bike conversion kit. Always turn off the system and disconnect the battery before performing any maintenance.
- Neteja: Regularly clean the motor, battery, and other components with a damp cloth. Avoid using high-pressure water jets directly on electrical components. While the system has an IPX5 waterproof rating, it is not designed for submersion.
- Cura de la bateria:
- Carregueu la bateria regularment, fins i tot si no l'esteu fent servir, per mantenir-ne el bon estat.
- Guardeu la bateria en un lloc fresc i sec, allunyat de la llum solar directa i de temperatures extremes.
- No descarregueu completament la bateria amb freqüència.
- Inspecció de cables i connectors: Periodically check all cables and connectors for signs of wear, damage, or loose connections. Ensure waterproof connectors are properly sealed.
- Comprovació del sistema de frens: Ensure brake levers are functioning correctly and cut off motor power immediately when engaged. Adjust brakes as needed.
- Pressió dels pneumàtics: Mantingueu la pressió correcta dels pneumàtics per a un rendiment i una seguretat òptims.
- General Bicycle Maintenance: Continue to perform regular maintenance on your bicycle's mechanical components, such as chain lubrication, gear adjustments, and bearing checks.
Resolució de problemes
This section addresses common issues you might encounter with your BAFANG electric bike conversion kit. If you experience a problem not listed here, please contact customer support.
| Problema | Causa possible | Solució |
|---|---|---|
| Motor not engaging / No power | Battery low or not connected; Loose cable connections; Display off; Brake levers engaged. | Charge battery; Check all cable connections (especially main power and 1T4 cable); Turn on display; Ensure brake levers are not engaged. |
| PAS not working | PAS sensor misaligned or damaged; PAS level set to 0 on display. | Check PAS sensor alignment and ensure it's clean; Increase PAS level on display. |
| La pantalla no s'encén | Loose display cable; Battery low or off. | Check display cable connection; Ensure battery is charged and turned on. |
| El motor fa un soroll inusual | Loose spokes; Internal motor issue; Obstruction. | Check spoke tension; Inspect for any obstructions; If noise persists, contact support. |
| Reduced range/battery life | Battery not fully charged; Old battery; Riding in high assist levels; Cold weather. | Ensure full charge; Consider battery replacement if old; Use lower assist levels; Battery performance can be reduced in cold temperatures. |
Garantia i Suport
BAFANG provides a warranty and support for its products to ensure customer satisfaction.
Informació de la garantia:
The motor and battery components of your BAFANG conversion kit come with a garantia d'un any. This warranty covers manufacturing defects and ensures that if you encounter any issues with the kit, support will be provided.
Atenció al client:
For technical support, troubleshooting assistance, or warranty claims, please contact the North American after-sales service center. The seller, Greenergia, is committed to supporting customers with their products.
You can also refer to the official user manual PDF for additional information and contact details: Descarrega el manual d'usuari (PDF)
For general inquiries or to join the riding club, please refer to the contact information provided with your purchase or on the official BAFANG weblloc.
