DALY Li-ion 20S 72V 40A

DALY Smart BMS Li-ion 20S 72V 40A User Manual

Model: Li-ion 20S 72V 40A

Brand: DALY

Introducció

This manual provides detailed instructions for the DALY Smart BMS Li-ion 20S 72V 40A with Programmable Bluetooth Module. This device is designed for lithium battery protection, offering precise monitoring and control capabilities.

The BMS supports up to 40A continuous discharge and 20A charge current, suitable for various high-current applications. It features a high-quality IC chip for accurate detection of over-charge, over-discharge, and voltage balancing. Key protections include over-discharge, over-current, over-voltage during charging, and low-temperature charging protection (down to -1°C). The integrated Bluetooth module allows for mobile app control and monitoring of battery status and parameter settings.

Vídeo: Acabatview of DALY Smart BMS features and basic connection.

Configuració i instal·lació

Proper installation is crucial for the safe and effective operation of your DALY Smart BMS. Please follow these steps carefully.

Contingut del paquet

  • SMART BMS (1 unit)
  • Balance Wires (1 set)
  • Bluetooth Module (for Mobile APP IOS & Android) (1 unit)
  • UART Cable (for PC screen) (1 unit)
  • English Version Wiring Manual (1 unit)
DALY Smart BMS package contents including BMS unit, balance wires, Bluetooth module, and UART cable.

Image: Contents of the DALY Smart BMS package. Ensure all components are present before proceeding.

Instruccions de cablejat

  1. Preparació: Ensure all power sources are disconnected from the battery pack. Use appropriate safety gear. Soldering machine (suggested 662°F/350°C), scissors, double-sided tape, tin wire, and a multimeter are recommended tools.
  2. Balance Wires Connection: Connect the balance wires to the battery cells. It is critical to connect the balance wires to the battery pack abans connecting the black wire (B-) and red wire (P-) to the BMS.
  3. BMS Connection: Connect the black wire (B-) from the battery pack to the B- terminal on the BMS. Connect the red wire (P-) from the battery pack to the P- terminal on the BMS.
  4. NTC and Bluetooth Module: Plug in the NTC (Negative Temperature Coefficient) sensor and the Bluetooth module into their respective ports on the BMS.
  5. Activació: Press the button on the Bluetooth module to activate the smart BMS.
  6. Comprovació inicial: Use a multimeter to verify the internal resistance of the BMS. A reading of approximately 0Ω (multimeter deviation 0.1Ω) indicates proper conduction.
Detailed wiring diagram for DALY Smart BMS showing connections to battery cells, motor, and charger.

Image: Comprehensive wiring diagram illustrating how to connect the BMS to a battery pack, motor, and charger.

Important Safety Note: Please disconnect balance wires white end and BMS connection port before welding black and red balance wires on the battery pack. Keep the BMS red cooling surface side uncovered.

Mobile App and PC Software Setup

  1. Descarregar l'aplicació: Download the "Smart BMS" app from the Huawei or Apple App Store.
  2. Connecteu-vos mitjançant Bluetooth: Open the Smart BMS app and connect to the corresponding Bluetooth device number.
  3. Programari de PC: For PC monitoring, connect the UART cable and open the host computer software.
Screenshot of the DALY Smart BMS mobile application interface showing real-time data monitoring.

Image: Mobile app interface for monitoring battery parameters via Bluetooth.

Funcionament

The DALY Smart BMS provides comprehensive monitoring and programmable protection features accessible via the mobile app or PC software.

Monitoring Battery Parameters

Once connected via Bluetooth or UART, you can monitor various real-time battery parameters:

  • Estat de càrrec (SOC)
  • Current (Charge/Discharge)
  • Voltage (Total and individual cell voltagés)
  • Temperature (NTC sensor readings)
  • Warning/Alarm Status
Screenshot of the DALY Smart BMS mobile application displaying various battery parameters like SOC, current, voltage, i temperatura.

Image: Mobile app interface showing detailed battery status and parameters.

Programmable Protection Functions

The BMS offers several programmable protection features to safeguard your battery pack:

  • Protecció de sobrecàrrega: Stops charging when battery voltage reaches a set limit.
  • Protecció de sobredescàrrega: Stops discharging when battery voltage drops below a set limit.
  • Protecció contra sobreintensitat: Stops charging or discharging if current exceeds programmed limits.
  • Protecció de temperatura: Stops all current if battery temperature reaches critical limits (low temperature charging protection at -1°C).
  • Protecció contra curtcircuits: Evita danys per curtcircuits.
  • VoltagEquilibri: Actively balances cell voltages for optimal battery health.

Initial Setup of Battery Capacity:

For the first power-on, the battery capacity must be set to the actual capacity of your battery pack. The initial password for parameter changes is 123456. Failure to set the correct capacity will result in inaccurate State of Charge (SOC) calculations.

Diagram illustrating 12 protection functions of the DALY Smart BMS, including Bluetooth, programmable settings, over-charge, over-discharge, over-current, short-circuit, over-voltage, balance, NTC temperature, waterproof, fireproof, and dustproof.

Image: Visual representation of the 12 protection functions integrated into the DALY Smart BMS.

Manteniment

To ensure the longevity and optimal performance of your DALY Smart BMS and battery pack, consider the following maintenance guidelines:

  • Seguiment periòdic: Periodically check battery parameters via the mobile app or PC software to identify any anomalies early.
  • Gestió de la temperatura: Ensure the BMS and battery pack operate within their specified temperature ranges. The BMS includes low-temperature charging protection at -1°C to prevent damage. Avoid operating or charging the battery below this temperature.
  • Actualitzacions de firmware: Comproveu el del fabricant website or app for any available firmware updates to improve performance and address potential issues.
  • Neteja: Keep the BMS free from dust and moisture. While the product description mentions "Waterproof" and "Dustproof" as features, maintaining a clean environment is always recommended.
  • Integritat de la connexió: Periodically inspect all wiring connections for tightness and corrosion. Loose connections can lead to poor performance or safety hazards.

Resolució de problemes

This section addresses common issues you might encounter with your DALY Smart BMS.

Problemes comuns i solucions

ProblemaCausa possibleSolució
BMS not activating / No powerIncorrect wiring; Bluetooth module not plugged in or activated; Battery voltage massa baix.Verify all wiring connections according to the diagram. Ensure the Bluetooth module is securely plugged in and its button is pressed to activate the BMS. Check battery voltage.
Problemes de connexió BluetoothBluetooth module not activated; App not installed correctly; Interference; Out of range.Ensure the Bluetooth module is activated. Reinstall the "Smart BMS" app. Move closer to the BMS. Check for other Bluetooth devices causing interference.
Inaccurate SOC (State of Charge) readingIncorrect battery capacity set in the app.Access "Parameter Settings" in the app (password: 123456) and set the "rated capacity" to the actual capacity of your battery pack.
Over-charge/Over-discharge protection triggering prematurelyProtection parameters set too conservatively; Cell imbalance.Review and adjust protection parameters in the app if necessary (consult battery manufacturer specifications). Allow the BMS to balance cells.
BMS heating excessivelyHigh current draw; Inadequate ventilation; Faulty component.Ensure the BMS is not operating beyond its rated current. Provide adequate airflow around the BMS. If heating persists, contact support.

Especificacions

Key technical specifications for the DALY Smart BMS Li-ion 20S 72V 40A.

CaracterísticaDetall
Tipus de producteLi-ion 20S 40A Common Port with Balance
Corrent de descàrrega40A (continu)
Corrent de càrrega20A
Sobredescàrrega Voltage2.7V ± 0.1V (per string)
Sobrecàrrec Voltage4.25V ± 0.05V (per string)
Volum de càrregatage84 V
ComunicacionsUART, Bluetooth (Optional: CAN/RS485)
Dimensions del producte5.04 x 2.6 x 0.71 polzades (128 x 66 x 18 mm)
Pes de l'article12.8 ounces (~337g)
Fil de sortida16 AWG
Balance Wires24AWG/350 mm
Característica especialControl d'aplicacions mòbils
Tecnologia de connectivitatBluetooth
Font d'alimentacióFunciona amb bateria
Detailed specifications of the DALY Smart BMS, including dimensions, current ratings, and communication interfaces.

Image: Diagram showing the physical dimensions and key electrical specifications of the BMS.

Explotat view diagram of the DALY Smart BMS showing internal components like heatsinks, silica gel, soft silicone wire, PCBA, and pure aluminum heatsink.

Imatge: Explosió view of the BMS, highlighting its internal construction and components.

Informació de la garantia

Specific warranty details for the DALY Smart BMS Li-ion 20S 72V 40A are not provided in the available product data. For warranty terms and conditions, please refer to the manufacturer's official website or contact DALY customer support directly.

Suport i informació de contacte

For further assistance, technical support, or inquiries regarding your DALY Smart BMS, please use the following resources:

  • Fabricant: DALY
  • Botiga online: Visita l'oficial DALY Store on Amazon per a informació i actualitzacions del producte.
  • Wiring Manuals and Tutorials: Additional wiring manuals and tutorial videos may be available on the DALY weblloc.

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