maXpeedingrods 5102GN

maXpeedingrods Rear Air Suspension Bellows Instruction Manual

Model: 5102GN / LN80OJ for Citroën Picasso C4

1. Introducció

This manual provides essential information for the proper installation, operation, and maintenance of your maXpeedingrods Rear Air Suspension Bellows. Please read these instructions carefully before proceeding with installation or use to ensure safety and optimal performance. This product is designed to replace the original air suspension components in compatible vehicles, restoring ride comfort and vehicle leveling capabilities.

2. Especificacions del producte

Compatibilitat

  • For Citroën Picasso C4 I UD_ 2007-2013
  • For Citroën C4 Grand Picasso 2006-2016
  • For Citroën C4 Grand Picasso I UA_ 2006-2013
  • For Citroën C4 Grand Picasso II from 2013

OE/Part Reference Numbers

  • Citroën: 5102.R8, 5102R8, 5102 R8
  • Citroën: 5102.GN, 5102GN, 5102 GN
  • Citroën: 9681946080, 96 819 460 80
  • Citroën: 9676670180, 96 76 6 701 80
  • Citroën: F307512401, 9676670180B-00, F307512401/O/00, F307512401/L/QQ

Característiques clau

  • Durabilitat: Tested over 3,000,000 times for resistance and safety.
  • Air Tightness: 24-hour air tightness test results in ≤ 0.02 MPa.
  • Material: Premium natural rubber material.
  • Interval de temperatura: Operates effectively from -40 ℃ to 70 ℃.
  • Contingut del paquet: 2 x Rear Left + Right Air Spring Bellows.

Especificacions físiques

  • Pes de l'article: 2.66 quilos
  • Dimensions del producte (L x A x A): 37 x 27 x 19 cm
  • Número de model: LN80OJ
Two maXpeedingrods rear air suspension bellows
Image 2.1: A pair of maXpeedingrods rear air suspension bellows, showing their robust construction. These components are crucial for maintaining vehicle ride height and comfort.
Two maXpeedingrods air suspension bellows on a road background, with close-ups of the top and bottom components
Imatge 2.2: acabatview of the air suspension bellows, highlighting their design and the detailed construction of the top and bottom mounting points. This image illustrates the product's performance-oriented design.

3. Informació de seguretat

  • Instal·lació professional recomanada: Due to the complexity and safety-critical nature of suspension systems, installation should ideally be performed by a qualified mechanic.
  • Suport per a vehicles: Always ensure the vehicle is securely supported on jack stands or a lift before working on the suspension. Never rely solely on a jack.
  • Air System Depressurization: Air suspension systems operate under high pressure. Before servicing or disassembling any air spring component, the air system deu be completely depressurized. Failure to do so can cause serious injury or property damage.
  • Protecció ocular: Always wear appropriate eye protection during installation and maintenance.
  • Inspecció de components: Inspect all components for damage or defects before installation. Do not install damaged parts.
  • Especificacions de parell: Adhere strictly to the manufacturer's torque specifications for all fasteners.

4. Guia d'instal·lació

Aquesta secció ofereix una descripció generalview of the installation process. Specific steps may vary depending on the vehicle model and existing suspension configuration. Refer to your vehicle's service manual for detailed instructions.

4.1. Passos previs a la instal·lació

  1. Park the vehicle on a level, hard surface.
  2. Enganxeu el fre d'estacionament.
  3. Raise the vehicle using a suitable lift or jack and secure it with jack stands.
  4. Depressurize the air suspension system. This typically involves disabling the air compressor and opening the air lines to release pressure. Consult your vehicle's service manual for the exact procedure.
  5. Remove the wheels to gain access to the suspension components.

4.2. Removal of Old Bellows

  1. Locate the existing air suspension bellows.
  2. Disconnect the air line from the top of the bellows.
  3. Unbolt any retaining clips or fasteners securing the bellows to the vehicle chassis or suspension arm.
  4. Carefully remove the old bellows. Note its orientation for reference during new installation.

4.3. Installation of New Bellows

  1. Clean the mounting surfaces on the vehicle to ensure a proper seal.
  2. Position the new maXpeedingrods air suspension bellows (Model 5102GN) into place. Ensure correct orientation (rear left and right).
  3. Secure the bellows with the appropriate bolts and fasteners. Tighten to the vehicle manufacturer's specified torque settings.
  4. Connect the air line to the new bellows. Ensure a secure, airtight connection.
Diagram showing the installation position of rear air suspension bellows on a vehicle, indicating rear left and right
Image 4.1: Illustration of the installation position for the rear left and right air suspension bellows. Proper placement is critical for correct function.

4.4. Comprovacions posteriors a la instal·lació

  1. Torneu a instal·lar les rodes i baixeu el vehicle.
  2. Re-enable the air suspension compressor.
  3. Start the vehicle and allow the air suspension system to pressurize and level the vehicle.
  4. Visually inspect the bellows for proper inflation and check for any air leaks using a soapy water solution.
  5. Perform a test drive to confirm proper operation and ride quality.

5. Funcionament

Once installed and the system is pressurized, the maXpeedingrods Rear Air Suspension Bellows operate automatically as part of your vehicle's air suspension system. They are designed to:

  • Maintain Ride Height: Automatically adjust to keep the vehicle at a consistent ride height, regardless of load.
  • Improve Ride Comfort: Absorb road imperfections, providing a smoother and more comfortable ride.
  • Enhance Stability: Contribute to better handling and stability, especially when carrying heavy loads or towing.

The vehicle's onboard air compressor and control module manage the air pressure within the bellows to achieve these functions.

6. Manteniment

Regular inspection and maintenance can extend the lifespan of your air suspension bellows and ensure continued optimal performance.

  • Inspecció visual: Periodically inspect the bellows for signs of wear, cracks, punctures, or damage. Check for any visible air leaks (e.g., sagging vehicle when parked).
  • Neteja: Keep the bellows and surrounding areas free from dirt, debris, and corrosive materials. Use mild soap and water for cleaning.
  • Air Line Integrity: Check air lines for cracks, chafing, or loose connections. Ensure all connections are secure and free of leaks.
  • Comprovació del sistema: If your vehicle has a diagnostic system, periodically check for any fault codes related to the air suspension.

7. Solució De Problemes

If you experience issues with your air suspension system, consider the following common problems and potential solutions:

ProblemaCausa possibleSolució
Vehicle sagging on one side or rearAir leak in bellows or air line; faulty height sensor.Inspect bellows and air lines for leaks. Check height sensor operation. Replace faulty components.
Compressor runs constantly or excessively loudSystem leak; faulty compressor; clogged air filter.Check for leaks. Inspect compressor for damage. Replace air filter. Professional diagnosis recommended.
Air suspension warning light on dashboardSystem fault; sensor malfunction; electrical issue.Scan for diagnostic trouble codes (DTCs) using an OBD-II scanner. Address specific fault codes.
Rough or bouncy rideIncorrect air pressure; faulty shock absorbers (if applicable).Verify system pressure. Inspect other suspension components.

For persistent issues or complex problems, it is highly recommended to consult a professional automotive technician.

8. Garantia i Suport

maXpeedingrods products are manufactured to high-quality standards. For specific warranty terms and conditions, please refer to the documentation provided with your purchase or visit the official maXpeedingrods website. If you require technical assistance or have questions regarding your product, please contact maXpeedingrods customer support through their official channels.

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