DALY Li-ion 20S 72V 500A

DALY Smart BMS with Bluetooth Module Li-ion 20S 72V 500A Instruction Manual

Model: Li-ion 20S 72V 500A

1. Introducció

This manual provides essential instructions for the safe and effective use of your DALY Smart Battery Management System (BMS) with Bluetooth Module. This device is designed to protect Li-ion battery packs, specifically the 20S 72V 500A configuration, by monitoring and managing various battery parameters. Please read this manual thoroughly before installation and operation.

2. Informació de seguretat

Avís: Improper installation or use of the BMS can lead to battery damage, fire, or personal injury. Always follow safety guidelines.

  • Ensure all connections are correct and secure before applying power.
  • Always disconnect the battery pack before performing any maintenance or wiring changes.
  • Wear appropriate personal protective equipment (PPE) when working with batteries.
  • Eviteu curtcircuits.
  • Do not expose the BMS to extreme temperatures or moisture beyond its specified operating conditions.
  • Seek professional assistance if you are unsure about any installation or operation steps.

3. Contingut del paquet

Verifiqueu que tots els elements siguin presents al paquet:

  • DALY Smart BMS Unit
  • Cables de sortida
  • Sensor de temperatura NTC
  • Manual d'instruccions
  • Mòdul Bluetooth
  • Balance Cables
  • Caixa d'embalatge
DALY Smart BMS packing list showing the BMS unit, output wires, NTC sensor, manual, Bluetooth module, balance cables, and packaging box.
Figure 3.1: Contents of the DALY Smart BMS package. The image displays the main BMS unit, various cables, a Bluetooth module, and a manual, all neatly arranged next to the product box.

4. Producte acabatview i Característiques

The DALY Smart BMS is designed to provide comprehensive protection and management for your Li-ion battery pack. It integrates several protective functions and smart features for enhanced battery performance and longevity.

DALY Smart BMS unit with Bluetooth module and a smartphone displaying the BMS app interface.
Figure 4.1: DALY Smart BMS unit, Bluetooth module, and mobile application interface. The BMS unit is red with a cooling fan, connected to a small Bluetooth module. A smartphone screen shows real-time battery data and settings.

Característiques principals:

  • Protecció integral: Includes overcharge, overdischarge, overcurrent, short circuit, and temperature protection.
  • Mòdul Bluetooth: Enables wireless monitoring and parameter adjustment via a smartphone application.
  • Parallel Connection Support: Features an integrated parallel module to manage current impacts when multiple battery packs are connected in parallel.
  • High-Power Pre-charging: Prevents false protection triggers during high current startup.
  • Passive Balancing: 100mA passive balancing helps extend the lifespan of lithium batteries.
  • Waterproof and Shockproof Design: Enhanced durability through a patented glue injection process.
Diagram illustrating key features of the DALY Smart BMS including waterproof design, low temperature rise, high current resistance, parallel module, pre-charge function, and app/PC host/IoT connectivity.
Figure 4.2: Visual representation of DALY BMS features. This image highlights the waterproof and shockproof construction, efficient heat dissipation, high current resistance, integrated parallel module, pre-charge capability, and smart monitoring options via APP, PC Host, or IoT Cloud Manager.

5. Especificacions

Detailed technical specifications for the DALY Smart BMS Li-ion 20S 72V 500A model:

ParàmetreValor
Tipus de producteLi-ion 20S 500A common port with balance
Corrent de descàrrega500A
Overdischarge Current750 ± 15A
Corrent de càrrega500A
Overcharge Current750 ± 15A
Sobrecàrrec Voltage4.25V ± 0.05V (Can be set)
Overdischarge Voltage2.7V ± 0.05V (Can be set)
Volum de càrregatage84 V
ModelR24S (11~24S)
Dimensions (L x A x A)183 x 108 x 26 mm (7.2 x 4.25 x 1.02 polzades)
Fil de sortida1AWG * 2 / 200mm
Cable24AWG / 450mm
Pes600~700g (1.5 pounds)
ASINB0DFXX5ZLJ
UPC753252847038
DALY Smart BMS with detailed dimensions and a table of specifications.
Figure 5.1: DALY Smart BMS dimensions and key electrical specifications. The image shows the physical dimensions of the BMS unit alongside a table listing parameters such as discharge current, overcharge/overdischarge voltages, and model number.
Detailed dimensional drawing of the DALY Smart BMS from multiple angles.
Figure 5.2: Detailed dimensional drawing of the DALY Smart BMS. This image provides precise measurements of the BMS unit from top, side, and front views, indicating length, width, and height in millimeters.

6. Guia d'instal·lació (Configuració)

Proper installation is crucial for the safe and optimal performance of your DALY Smart BMS. It is highly recommended that installation be performed by a qualified professional.

Passos generals:

  1. Prepare the Battery Pack: Ensure your Li-ion battery pack is correctly assembled for a 20S configuration (72V nominal).
  2. Connect Balance Wires: Carefully connect the balance wires from the BMS to each cell group of your battery pack, starting from B- (negative) and proceeding sequentially to the highest cell voltage. Double-check the order to prevent damage.
  3. Connect Main Power Wires: Connect the main negative terminal of the battery pack to the B- terminal on the BMS. Connect the main positive terminal of the battery pack to the P+ terminal (if applicable, or directly to the load/charger if using a common port BMS). Connect the load/charger negative to the C- terminal (for charging) and P- terminal (for discharging) on the BMS.
  4. Connect NTC Temperature Sensor: Attach the NTC sensor to a central location on your battery pack to monitor temperature.
  5. Connect Bluetooth Module: Plug the Bluetooth module into the designated port on the BMS.
  6. Verifica les connexions: Before applying power, meticulously inspect all connections for correctness, polarity, and security. Incorrect wiring can cause severe damage.
  7. Engegada inicial: Apply power to the system. Observe for any unusual behavior.

Nota: Refer to the detailed wiring diagram provided in the physical manual for specific connection points and sequences.

7. Operating Instructions (Bluetooth App)

The DALY Smart BMS features a Bluetooth module for convenient monitoring and control via a dedicated smartphone application.

Using the Smart APP:

  1. Descarrega l'aplicació: Cerca the "SMART BMS" application on your smartphone's app store (iOS or Android).
  2. Activa el Bluetooth: Assegureu-vos que el Bluetooth estigui habilitat al vostre telèfon intel·ligent.
  3. Connect to BMS: Open the SMART BMS app. The app should detect your DALY BMS via the Bluetooth module. Select your BMS from the list of available devices to connect.
  4. Paràmetres del monitor: Once connected, the app will display real-time battery information, including:
    • Estat de càrrega de la bateria (SOC)
    • Corrent (càrrega/descàrrega)
    • Vol totaltage
    • Cèl·lula individual voltages
    • Temperatura
    • Estat de protecció
  5. Ajustar la configuració: L’aplicació ho permet view and modify various parameters such as protection voltage settings, capacity settings, and sleep time. Exercise caution when changing settings, as incorrect values can affect battery safety and performance.
Smartphone screen displaying the DALY Smart BMS application interface with various battery parameters.
Figure 7.1: DALY Smart BMS mobile application interface. The image shows a smartphone displaying the app, which provides detailed battery information including overall status, individual string data, protection settings, and capacity settings.

8. Manteniment

Regular maintenance helps ensure the longevity and reliability of your DALY Smart BMS and battery pack.

  • Inspecció periòdica: Comproveu periòdicament totes les connexions del cablejat per comprovar si estan ben ajustades i si hi ha signes de corrosió o danys.
  • Neteja: Keep the BMS unit clean and free from dust and debris. Use a dry, soft cloth for cleaning.
  • Monitorització de la temperatura: Ensure the BMS and battery pack operate within their specified temperature ranges. Excessive heat can degrade performance and lifespan.
  • Actualitzacions de firmware: Check for available firmware updates for the BMS or app to ensure optimal performance and access to new features.

9. Solució De Problemes

If you encounter issues with your DALY Smart BMS, refer to the following common troubleshooting steps:

ProblemaCausa possibleSolució
BMS not powering on / No outputIncorrect wiring, loose connections, BMS in protection mode, severely over-discharged battery.Check all wiring according to the manual. Ensure balance wires are correctly connected. Verify battery voltage. If in protection, try to reset (refer to specific BMS model instructions).
Bluetooth module not connectingBluetooth not enabled on phone, app not installed, module not properly connected to BMS, interference.Ensure phone Bluetooth is on. Reinstall app. Reconnect Bluetooth module. Move closer to the BMS.
Battery not balancingBalance wires incorrectly connected, significant cell voltage difference, balancing function disabled in app.Verify balance wire connections. Check cell voltages. Enable balancing in the SMART BMS app settings.
Overcharge/Overdischarge protection triggers frequentlyIncorrect protection voltage settings, unbalanced cells, faulty charger/load.Check and adjust protection voltage settings in the app. Balance cells. Inspect charger/load for proper operation.
BMS overheatingExcessive current, poor ventilation, high ambient temperature.Reduce load current. Ensure adequate airflow around the BMS. Operate within specified temperature limits.

If the problem persists after attempting these solutions, please contact DALY customer support.

10. Escenaris d'aplicació

The DALY Smart BMS is suitable for a wide range of applications requiring robust battery management for Li-ion packs.

Various application scenarios for the DALY Smart BMS, including forklifts, RV energy storage, stackers, sightseeing cars, low-speed scooters, and industrial AGVs.
Figura 10.1: Examples of DALY Smart BMS applications. The image displays several vehicles and systems such as forklifts, RVs, stackers, sightseeing cars, low-speed scooters, and industrial AGVs, illustrating the versatility of the BMS.

11. Garantia i Suport

DALY is committed to providing quality products and customer satisfaction.

  • Garantia de qualitat: This product is manufactured by Dongguan Daly Electronics Co., Ltd. and is ISO, FCC, RoHS, PSE, and CE approved, ensuring adherence to international quality and safety standards.
  • Atenció al client: We provide 24-hour one-on-one customer service and technical support. If you have any questions or require assistance, please feel free to contact us.

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