Manual d'usuari del kit de transmissió central BAFANG

1. Introducció

This manual provides comprehensive instructions for the installation, operation, and maintenance of your BAFANG Mid Drive Kit. Designed for converting standard bicycles into powerful electric bikes, this kit offers robust performance and versatile compatibility.

The BAFANG Mid-drive motor (available in 500W, 750W, and 1000W options) delivers significant torque, making it suitable for various terrains, from urban commutes to off-road adventures. It supports multiple riding modes including Throttle, Pedal Assistance, and Standard Cycling.

This kit is universally designed to fit most bikes with bottom brackets measuring 68-73mm, 100mm, and 120mm lengths, and 33.5-36mm inner diameters, adhering to JIS norms. Please note that 73mm screws are not included and may need to be acquired separately if required for your specific setup.

2. Components del producte

Your BAFANG Mid Drive Kit includes the following essential components to facilitate your electric bike conversion:

Figura 2.1: Mésview of BAFANG Mid Drive Kit components.

• BAFANG Central Motor: The core mid-drive unit (BBS02B/BBS-HD).
• Pantalla LCD: For monitoring speed, battery level, and other ride data (optional, various models available).
• Palanques de fre: With motor inhibitor sensors for safety.
• Acelerador del polze: For effortless control of electric power assistance.
• Chainwheel: Available in various tooth counts (optional).
• Braços de biela: For pedal attachment.
• Speed Sensor and Magnets: For accurate speed measurement.
• cables: Including the 1T4 EB-Bus cable for connecting components.
• Femelles i cargols: Various fasteners for installation.
• Manual d'instruccions: Aquesta guia.
• Bateria i carregador: (Optional, purchased separately).
• Eines: Includes a wrench, crank removal tool, and bottom bracket remover.
• Far: A 6V LED headlight is included for improved visibility.

Figure 2.2: Detailed packing list of the conversion kit.

Figure 2.3: Various battery options and their specifications.

3. Configuració i instal·lació

The BAFANG Mid Drive Kit is designed for straightforward installation. For a visual guide, please refer to the official installation video below. Most installations on standard mountain bikes can be completed in under 30 minutes with basic tools and no specialized mechanical skills.

3.1. Comprovació de compatibilitat

Ensure your bike's bottom bracket is compatible. The kit fits bottom brackets with 68-73mm, 100mm, or 120mm lengths and 33.5-36mm inner diameters (JIS standard). For 73mm bottom brackets, additional screws may be needed. The kit is compatible with disc or V-brake equipped, chain-driven models only. It is not compatible with belt-drive chainrings, coaster bikes, or carbon fiber bikes.

Figure 3.2: Guide to check motor compatibility with your bike's bottom bracket.

Figure 3.3: Available chainring options for 500W/750W and 1000W motors.

3.2. Removing the Crankset

Begin by removing the existing crank arms and chainwheel from your bike's bottom bracket. Use the provided crank removal tool and bottom bracket remover for this step. Ensure all components are clean before proceeding.

3.3. Mid-Drive Motor Installation

Attach the appropriate chainwheel to the BAFANG motor unit. Carefully insert the motor into the bike's bottom bracket. Secure the motor using the Y-shaped motor mount bracket on the left side of the bike, followed by the lock nuts. Tighten all bolts with the provided wrench to ensure a secure fit.

3.4. Display and Controls Mount

Mount the LCD display, thumb throttle, and brake levers onto the handlebars. The brake levers include motor inhibitor sensors that cut off power when activated, enhancing safety. If your bike has hydraulic brakes, brake sensors are available as an option to maintain your original brake system.

Figure 3.4: Different LCD display models and their features.

3.5. Gestió de cables

Connect all cables from the motor, display, throttle, and brake levers using the 1T4 EB-Bus cable. Use the provided zip ties to neatly organize and secure the cables along the bike frame, ensuring they do not interfere with moving parts.

Figure 3.5: Simplified wiring diagram for the BAFANG Mid Drive Kit.

4. Funcionament

Once installed, the BAFANG Mid Drive Kit offers three primary modes of operation:

• Mode d'acceleració: Provides electric power directly via the thumb throttle, allowing for propulsion without pedaling.
• Pedal Assistance Mode (PAS): The motor provides assistance based on your pedaling input, making riding easier and extending range.
• Standard Cycling Mode: The motor is disengaged, and the bike operates as a traditional bicycle, relying solely on pedal power.

The LCD display provides real-time information such as speed, battery level, and selected assistance level, allowing you to monitor your ride effectively.

5. Manteniment

Regular maintenance is crucial to ensure the longevity and optimal performance of your BAFANG Mid Drive Kit. Keep the motor and all electrical connections clean and dry. Periodically check all bolts and fasteners for tightness, especially after initial rides.

Inspect the chain, chainwheel, and crank arms for wear and tear. Lubricate the chain regularly. Ensure the battery is charged according to the manufacturer's guidelines to prolong its lifespan. Avoid exposing electrical components to extreme temperatures or prolonged moisture.

6. Solució De Problemes

If you encounter any issues with your BAFANG Mid Drive Kit, consider the following common troubleshooting steps:

• Sense energia: Check battery connection, ensure the battery is charged, and verify all electrical cables are securely connected.
• El motor no s'engega: Confirm the display is on and the correct assistance level is selected. Check the speed sensor and magnet alignment. Ensure brake levers are not engaged, as they cut motor power.
• Sorolls inusuals: Inspect the motor and chainwheel for any obstructions or loose components. Lubricate the chain if it's dry.
• Errors de visualització: Refer to your specific LCD display manual for error codes and their meanings. Often, re-connecting the display or battery can resolve minor glitches.

For persistent issues or complex problems, please contact BAFANG customer support for assistance.

7. Especificacions

Figure 7.1: Detailed motor specifications for 500W, 750W, and 1000W models.

8. Garantia i Suport

BAFANG offers a Política de devolució de 30 dies i a 365-day repair or replacement warranty for this product. Our expert tech support team, based in the US, is available to assist you with any queries or uncertainties you may encounter.

For support, please follow these steps from your order on Amazon: Click Account & Lists → Comandes → Get help with order → (Enter information) → Send e-mail. We are committed to providing exceptional customer care and a hassle-free experience.