Swagtron EB7 / EB-7 Plus eBike Brushless DC Motor Controller (Xt60 Quick Disconnect) Instruction Manual

1. Introducció

This manual provides essential instructions for the installation, operation, and maintenance of your Swagtron EB7 / EB-7 Plus eBike Brushless DC Motor Controller with Xt60 Quick Disconnect. Please read this manual thoroughly before installation and use to ensure proper function and safety.

2. Informació de seguretat

• Always disconnect the eBike's battery before performing any installation or maintenance.
• Ensure all connections are secure and correctly matched to prevent electrical damage or malfunction.
• Si no esteu segurs sobre algun pas d'instal·lació, consulteu un tècnic qualificat de bicicletes elèctriques.
• Keep the controller dry and protected from moisture.
• Do not attempt to modify the controller or its wiring, as this may void the warranty and create safety hazards.

3. Contingut del paquet

Verifiqueu que tots els components siguin presents al vostre paquet:

• 1 x Swagtron EB7 / EB-7 Plus eBike Brushless DC Motor Controller (Xt60 Quick Disconnect)
• Note: Additional components such as display, throttle, or motor are sold separately or are part of your existing eBike system.

4. Guia d'instal·lació

This section outlines the general steps for installing the motor controller. Specific wiring configurations may vary slightly depending on your eBike model. Always refer to your eBike's original wiring diagram if available.

4.1 Identifying the Controller

The Swagtron Brushless DC Motor Controller is a silver-colored rectangular unit with multiple wire harnesses extending from one end. It features a label indicating its specifications.

Imatge 1: Swagtron EB7 / EB-7 Plus eBike Brushless DC Motor Controller. The image displays the silver controller unit with numerous colored wires and connectors, including an Xt60 quick disconnect, extending from its side. A label on the controller shows "Brushless DC Motor Controller," "Input Voltage: DC36V," "Min.Voltage: 31±1V," and other technical specifications.

Nota important: For Swagtron EB7 / EB-7 Plus eBikes, there are two different connector types. This specific controller features the Xt60 Quick Disconnect type. Ensure this matches your eBike's existing wiring before installation.

4.2 Passos de connexió

1. Desconnecteu l'alimentació: Ensure the eBike battery is completely disconnected before starting.
2. Locate Existing Controller: Identify the old motor controller on your eBike.
3. Desconnectar els cables: Carefully disconnect all wires from the old controller. Pay attention to the color coding and connector types.
4. Connect New Controller: Connect the new Swagtron controller by matching the corresponding connectors. Common connections include:
   • Battery Power (Xt60): Connect the main power cable to the battery. This controller uses an Xt60 quick disconnect.
   • Motor Phase Wires: Typically three thicker wires (e.g., green, blue, yellow) connecting to the motor.
   • Cables del sensor Hall: A bundle of thinner wires (usually 5 or 6) connecting to the motor's Hall sensors.
   • Acceleració: Connect the throttle cable.
   • Palanques de fre: Connect brake lever cut-off switches (if applicable).
   • Pantalla/Panell de control: Connect the display unit cable.
   • Pedal Assist Sensor (PAS): Connect the PAS sensor cable (if applicable).
   • Llums: Connect any integrated light cables.
5. Controlador segur: Mount the new controller securely in its designated location, ensuring it is protected from physical damage and moisture.
6. Torneu a connectar la bateria: Once all connections are verified, reconnect the eBike battery.

5. Instruccions de funcionament

After successful installation, follow these steps to operate your eBike with the new controller.

5.1 Powering On and Basic Display Functions

The controller works in conjunction with your eBike's display unit. The video below demonstrates the basic functionality of a compatible display, including power-on, light control, and assist level adjustment.

• Encès/apagat: Typically, press and hold the 'M' (Mode) button on the display to power the system on or off.
• Assist Level Adjustment: Use the '+' and '-' buttons to cycle through different pedal assist levels (e.g., 0-5). Level 0 provides no motor assistance, while higher levels provide more power.
• Control de la llum: A short press of the 'M' button or a dedicated light button may activate/deactivate the eBike's integrated lights.
• Visualització d'informació: The display typically shows current speed, battery charge level, assist level, and trip distance.

5.2 Funcionament de l'accelerador

If your eBike is equipped with a throttle, it allows for motor assistance without pedaling. Gently twist or press the throttle to engage the motor. The amount of twist/press typically corresponds to the power output.

6. Manteniment

• Inspecció periòdica: Reviseu periòdicament totes les connexions dels cables per assegurar-vos que estiguin ben fixades i que no presentin corrosió ni danys.
• Neteja: Keep the controller and its connections clean and dry. Use a soft, dry cloth to wipe away dust or dirt. Avoid using water or harsh chemicals.
• Protecció del medi ambient: Protect the controller from extreme temperatures, direct sunlight, and heavy rain.

7. Solució De Problemes

• No Power to Display/Motor:
  • Comproveu la connexió de la bateria i el nivell de càrrega.
  • Ensure all controller connections are firmly seated.
  • Inspect power cables for any visible damage.
• Motor Not Responding to Throttle/PAS:
  • Verify throttle and PAS sensor connections.
  • Check for any error codes on the display (e.g., a common issue resolved by replacing the controller).
  • Ensure the assist level is not set to 0.
• Funcionament intermitent:
  • Inspeccioneu tot el cablejat per detectar connexions soltes o cables desfilats.
  • Ensure the controller is not overheating (though this is less common for a new unit).

If troubleshooting steps do not resolve the issue, contact Swagtron customer support or a certified eBike technician.

8. Especificacions

9. Garantia i Suport

This Swagtron motor controller comes with a 30-Day Manufacturer Hardware Limited Warranty. For warranty claims or technical support, please refer to the official Swagtron weblloc web o contacteu directament amb el seu servei d'atenció al client.

També podeu visitar el Swagtron Store on Amazon per obtenir informació addicional sobre el producte i recursos d'assistència.