Neoteck Dial Indicator 0-1”/0.001” with 90lbs/40kg Magnetic Base Instruction Manual

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The Neoteck Dial Indicator with Magnetic Base is a precision measuring tool designed for mechanical and industrial applications. It features an ultra-precise 1"/0.001" indicator for swift and exact measurements, a high-contrast scale for clear readability, and a robust magnetic base for stable positioning. This tool is ideal for tasks requiring accurate tolerance measurements in various settings such as mechanical workshops, CNC operations, 3D printing, and laboratories.

Image: Neoteck Dial Indicator 0-1”/0.001” with 90lbs/40kg Magnetic Base.

Què hi ha a la caixa

The Neoteck Dial Indicator set includes the following components:

• 1 x Dial Indicator
• 1 x Base magnètica

Image: The complete package including the dial indicator and magnetic base.

Instruccions de configuració

Follow these steps to set up your Neoteck Dial Indicator:

1. Assemble the Magnetic Base Arm: Attach the flexible arm to the magnetic base. Ensure all joints are initially loose for easy adjustment.
2. Install the Dial Indicator: Securely insert the stem of the dial indicator into the clamping mechanism on the flexible arm.
3. Position the Magnetic Base: Place the magnetic base on a suitable ferrous surface. Turn the ON/OFF switch on the magnetic base to the "ON" position to activate the magnet, ensuring a firm hold. The base requires a metal surface of at least 30mm thickness for optimal 90lbs/40kg pull.
4. Ajusta el braç: Loosen the central knob on the flexible arm to adjust its position and angle. This allows for 360° swivel and precise positioning of the dial indicator.
5. Fine-Tune Indicator Position: Use the micro-adjustment knob near the indicator clamp to make small, precise adjustments to the indicator's height and angle.
6. Lock the Arm: Once the desired position is achieved, tighten the central knob firmly to lock all joints of the flexible arm, ensuring stability during measurement.

Image: Visual guide for assembling and positioning the dial indicator and magnetic base.

Instruccions de funcionament

To achieve accurate measurements with your dial indicator, follow these operating procedures:

1. Preparar la peça de treball: Ensure the workpiece is clean and securely positioned on a stable surface.
2. Position the Indicator: Carefully lower the contact point of the dial indicator onto the surface of the workpiece. Ensure the spindle is perpendicular to the surface being measured for optimal accuracy.
3. Zero Setting (Analog Dial): If using an analog dial indicator, rotate the outer bezel until the "0" mark aligns with the main needle. Use the bezel clamp to lock the dial in place, preventing accidental changes.
4. Zero Setting (Digital Dial): If using a digital dial indicator, press the "ZERO" button to set the current position as the reference point.
5. Prendre mesures: Gently move the workpiece or the indicator to measure variations in height, depth, or runout. The dial indicator will display the displacement from the zero reference point. The 0.001" resolution allows for precise readings.
6. Read the Scale: For analog models, the main needle indicates thousandths of an inch (0.001" per division), and the smaller revolution counter tracks full revolutions (e.g., 1 rev = 100 divisions). For digital models, the measurement is displayed directly on the screen.
7. Use Limit Hands (Analog): The metal limit switches (limit hands) can be adjusted to mark tolerance limits for quick visual inspection.

Image: Close-up of the dial indicator, highlighting the adjustable bezel, quick transmission mechanism, clear dial plate scale, and wear-resistant dial.

Image: Labeled diagram showing the parts of the dial indicator, including lifting cap, limit hand, bezel, bezel clamp, resolution counter, stem, spindle/plunger, and contact point, along with key dimensions.

Manteniment

Proper maintenance ensures the longevity and accuracy of your Neoteck Dial Indicator:

• Neteja: After each use, wipe down the dial indicator and magnetic base with a clean, soft cloth. For stubborn grime, use a mild cleaning solution and ensure all parts are thoroughly dried. Avoid harsh chemicals that could damage the finish or internal components.
• Lubricació: Periodically apply a small amount of light machine oil to the moving parts of the dial indicator, such as the spindle and stem, to ensure smooth operation.
• Emmagatzematge: Store the dial indicator set in its original ABS storage case when not in use. This protects it from dust, moisture, and physical damage. Store in a dry environment away from extreme temperatures.
• Inspecció: Regularly inspect the contact point for wear or damage. Replace if necessary to maintain measurement accuracy. Check the magnetic base for any debris that might affect its holding power.

Resolució de problemes

If you encounter issues with your Neoteck Dial Indicator, consider the following:

• Lectures inexactes:
  • Ensure the workpiece and the indicator's contact point are clean and free of debris.
  • Verify that the magnetic base is securely attached to a stable, ferrous surface.
  • Check that the flexible arm's joints are tightly locked after positioning.
  • Confirm the spindle is perpendicular to the measurement surface.
  • Recalibrate by performing a zero-setting procedure.
• Magnetic Base Not Holding:
  • Ensure the ON/OFF switch is fully in the "ON" position.
  • Check that the mounting surface is ferrous (magnetic) and clean.
  • Verify the surface thickness is adequate (≥30mm for full 90lbs/40kg pull).
• Sticking Spindle:
  • Clean the spindle and stem thoroughly.
  • Apply a small amount of light machine oil to the moving parts.
  • Ensure no foreign objects are obstructing the spindle's movement.

Especificacions

Garantia i Suport

Neoteck products are designed for reliability and performance. For warranty information, technical support, or service inquiries, please refer to the official Neoteck weblloc web o poseu-vos en contacte amb el seu departament d'atenció al client. Conserveu el rebut de compra com a comprovant de compra per a qualsevol reclamació de garantia.

Per obtenir més ajuda, visiteu el Neoteck Store on Amazon.