1. Introducció
This manual provides comprehensive instructions for the installation, operation, and maintenance of your mGYDY Electric Bike Motor and Speed Controller Set, which includes a 3-mode Sine Wave Controller and an S-100 Colorful LCD Display. This system is designed to enhance the performance and control of your electric bicycle or motorcycle.
2. Producte acabatview
The mGYDY controller and display system offers advanced features for electric bike enthusiasts. The sine wave controller ensures efficient, quiet, and smooth motor operation, while the S-100 display provides essential riding data and control options.
2.1 Key Features and Advantages
- Sine Wave Controller: Supports 3 modes (hall sensor, non-hall, self-learning) for high efficiency, reduced noise, and lower energy consumption.
- Vol. Universaltage: Compatible with 36V, 48V, and 52V battery systems.
- Display Integration: Works with or without the S-100 display for parameter setting and monitoring.
- Protecció integral: Inclou sobre/subvolumtage, over current, overload, overheating, anti-runaway, and locked-motor protection for safety and longevity.
- Multi-functional Operation: Features 5-speed levels for throttle and PAS, speed limit, reverse, cruise control, push assistance, anti-theft, regenerative braking, and electric braking.
- Dissipació de calor eficient: Designed with an aluminum case for optimal heat sinking and scratch resistance.
2.2 The 3-Mode Controller Explained
The 3-mode controller offers versatility and reliability:
- Hall Sensor Mode (Sine Wave Mode): Provides the smoothest and most efficient operation when hall sensors are functioning correctly.
- Non-Hall Mode (Square Wave Mode): If motor hall sensors are damaged or incompatible, the controller can still operate in square wave mode, ensuring continued functionality.
- Self-learning Function: Automatically corrects incorrect 3-phase motor and controller combinations, simplifying setup.
Figure 2.1: The mGYDY 3-mode sine wave controller and S-100 colorful LCD display.
Figure 2.2: The controller features an all-aluminum shell for enhanced heat dissipation and durability.
3. Contingut del paquet
En desempaquetar, comproveu que hi hagi tots els components següents:
- 1 x 15 MOSFET 35A 36V/48V/52V Universal Voltage 1000W-1500W Intelligent 3-mode Sine Wave Controller
- 1 x 36V/48V/52V S-100 Colorful LCD Display
4. Configuració i instal·lació
Careful installation is crucial for optimal performance and safety. Please follow these steps:
4.1 Controller Wiring Diagram
Refer to the diagram below for proper connection of all wires. Ensure all connections are secure and correctly matched.
Figure 4.1: Detailed wiring diagram showing connections for light cord, hall line, phase line, speed limit, self-study line, brake instrument, and power supply.
- Font d'alimentació: Connect the main power cables to your battery (36V/48V/52V).
- Motor Phase Lines: Connect the three thick phase wires from the controller to the motor.
- Hall Sensor Line: Connect the hall sensor wire (5-pin) from the controller to the motor.
- S-100 Display Connection: Connect the 5-pin connector from the S-100 display to the corresponding port on the controller. Ensure your ebike controller is compatible with the 5-pin connector and UART No. 2 protocol.
- Brake Input: Connecteu el baix voltage brake wires.
- Light Cord: Connect the 2-pin light cord if applicable.
- Speed Limit Wires: The two speed limit wires are typically connected together by default. To relieve the speed limit, unplug this connection.
- Self-Study Line: Use this for the self-learning function (see section 4.2).
4.2 Self-Learning Function
The self-learning function allows the controller to automatically match with your motor's phase and hall sensor configuration. This is particularly useful if the motor's hall sensors are burned out or if there's a mismatch in wiring.
- Assegureu-vos que totes les altres connexions estiguin fetes.
- Connect the two "self-study" wires (usually white wires with a small connector).
- Turn on the e-bike system. The motor should start rotating.
- If the motor rotates in the correct direction, disconnect the self-study wires. The learning process is complete.
- If the motor rotates in the wrong direction, disconnect the self-study wires, then reconnect them. The motor should reverse direction. Once it rotates correctly, disconnect the self-study wires.
The self-learning process corrects any incorrect 3-phase combination between the motor and controller.
4.3 S-100 Display Installation
Mount the S-100 display securely on your handlebars. Ensure it is positioned for clear visibility during riding.
Figura 4.2: Example of S-100 display installation on handlebars, showing the display and control buttons.
Figure 4.3: The S-100 display and its associated connectors, including the 5-pin main connector, light cord, and control buttons.
5. Instruccions de funcionament
The S-100 Colorful LCD Display provides an intuitive interface for controlling and monitoring your e-bike system.
5.1 S-100 Display Functions
The display shows critical information and allows for parameter adjustments:
- Mesura de velocitat: Displays current speed (KM/H or MPH).
- Seguiment de distància: Shows trip distance (TRIP) and total odometer (ODO).
- Nivell de bateria: Indica la càrrega restant de la bateria.
- Nivell PAS: Displays the current Pedal Assist System level (1-5).
- Codis d'error: Alerts to system malfunctions.
- Potència de sortida: Shows real-time power consumption.
5.2 Multi-Functions and Settings
The controller and display system supports various advanced functions:
- 5 nivells de velocitat: Adjust pedal assist (PAS) and throttle output through 5 distinct levels.
- Límit de velocitat: Set or remove the maximum speed limit (refer to local regulations).
- Funció inversa: Allows for backward movement (if supported by motor).
- Control de creuer: Maintain a constant speed without continuous throttle input.
- Push Assistant: Provides low-speed assistance for walking the bike.
- Antirobatori: Security features to deter theft.
- Frenada regenerativa: Recovers energy during braking to recharge the battery.
- Electric Braking: Provides additional braking power through the motor.
Important: The S-100 ebike display uses UART No. 2 protocol. Ensure your ebike controller is compatible with this protocol for proper functionality.
6. Manteniment
Regular maintenance ensures the longevity and reliable operation of your controller and display system.
- Mantenir net: Regularly wipe down the controller and display with a soft, damp tela. Eviteu els productes químics durs.
- Comproveu les connexions: Periodically inspect all wiring connections for tightness and corrosion. Loose connections can lead to intermittent operation or damage.
- Protecció de l'aigua: While the controller has an IP65 waterproof rating, avoid submerging it in water. Ensure the display is protected from heavy rain.
- Evitar l'impacte: Protect the controller and display from physical impact, which can damage internal components or the screen.
- Temperatura: Operate and store the system within recommended temperature ranges to prevent damage to electronic components.
7. Solució De Problemes
Si teniu problemes, consulteu els següents problemes i solucions habituals:
| Problema | Causa possible | Solució |
|---|---|---|
| Motor not responding / No power | Loose battery connection, controller power off, display not communicating, motor phase wires disconnected. | Check battery connection and charge. Ensure controller is powered. Verify display is correctly connected and powered. Inspect motor phase wires. |
| Motor runs intermittently or roughly | Loose hall sensor connection, damaged hall sensors, incorrect phase/hall wiring. | Check hall sensor wiring. Perform self-learning function (Section 4.2). If hall sensors are damaged, the controller should operate in non-hall mode. |
| La pantalla mostra el codi d'error | System malfunction, sensor error, communication issue. | Refer to the S-100 display manual (if available) for specific error code meanings. Check all connections, especially the 5-pin display cable. |
| Speed limit active / Motor not reaching full speed | Speed limit wires connected. | Unplug the two speed limit wires to deactivate the speed limit. |
| La pantalla no s'encén | Loose display connection, power issue from controller, incompatible protocol. | Ensure the 5-pin display connector is firmly seated. Verify the controller is receiving power. Confirm the controller uses UART No. 2 protocol. |
Si el problema persisteix després d'intentar aquestes solucions, poseu-vos en contacte amb l'atenció al client.
8. Especificacions
Detailed technical specifications for the mGYDY Electric Bike Motor and Speed Controller Set:
8.1 Controller Specifications
| Característica | Valor |
|---|---|
| Potència nominal | 1000W |
| Potència màxima | 1500W |
| Voltage | 36V / 48V / 52V (Universal) |
| Corrent màxima | 35 A ± 1 A |
| Entrada de fre | Volum baixtage Brake |
| Rotor Position Detecting Method | Sensor Hall |
| Mos Tube Quantity | 15 tubs |
| Dimensions (L x A x A) | 185 mm x 82 mm x 41 mm |
| Pes net | 523 g |
| Grau impermeable | IP65 |
| Material | Alumini |
Figure 8.1: Controller dimensions and key specifications.
8.2 S-100 Display Specifications
- Tipus: Colorful LCD Display
- Compatible Voltage: 36V / 48V / 52V
- Protocol de comunicació: UART No. 2
- Característiques especials: Digital Display, Odometer, Portable
- Material: ABS
9. Garantia i Suport
The mGYDY Electric Bike Motor and Speed Controller Set comes with a 1 any de garantia del fabricant.
For technical support, warranty claims, or any questions not covered in this manual, please contact your retailer or the manufacturer directly. Please have your product model number and purchase date available when contacting support.
